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On Road Golf Carts! Low to the ground Golf Carts!



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Unread 05-30-2007, 01:48 PM   #1
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Default MuayThai41's TXT bodied 95 EZGO "El Gato"

Here's start to finish pics of "El Gato" From Junker to Decent Runner...

(Mega re-post, after the storm)

Donor cart









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Unread 05-30-2007, 01:52 PM   #2
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Default Tear Down



nicely rusted





bent frame section - something about a 70 ton truck bed and "loosing control"

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Unread 05-30-2007, 01:55 PM   #3
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Default Rebuild Stage

bent section removed


straightening frame


customized & computer engineered frame straightening rig, we sell these for $139.95...plenty of stock...specify color



welding in new section

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Unread 05-30-2007, 02:01 PM   #4
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Default Repainted Frame







ITS Box with "Roady Microswitch" to engage "Roady Boost Pack"







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Unread 05-30-2007, 02:08 PM   #5
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Default Reassembly











We sprayed the seats with Tan Vinyl paint to get rid of what I dubbed WMAS "Welder and Mechanic *Butt* Stains"...years of build-up!







After listening to the masses (4 replies) suggestions in a Buggies Gone Wild Instpoll, we went from this


With the help of this



To this!!!!!
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Unread 05-30-2007, 02:09 PM   #6
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WOW!!! AWESOME!!! You did a GREAT job on that cart!!!! Really NICE work!
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Unread 05-30-2007, 02:15 PM   #7
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Default Done






"Hooptie" on the background...needs some work...but that's another thread altogether...


Battery charge location for 2nd 36 volt pack


Go Fast stuff




You can't go fast unless you've got nice shoes...
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Unread 05-30-2007, 02:25 PM   #8
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Default New EMP Motor

New Motor from EMP


Before


After


It is still raining here, so we haven't been able to get any video, but so far can say it's been a hoot! We just don't have enough non-mud ground that is long enough to get it up to speed!

The only thing we have been able to determine...we'll have to put "El Gato" on a tire rotation schedule.

I'll post more as soon as we get more...
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Unread 05-30-2007, 03:30 PM   #9
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el gato = the cat?
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Unread 05-30-2007, 03:54 PM   #10
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This is a single speed EMP motor built for nothing but speed. Although, the cart still has enough torque to lite the tires when you mash the go pedal.

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