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Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
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07-08-2019, 08:42 AM | #1 |
Gone Wild
Join Date: Nov 2015
Posts: 460
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G16 Rebuild help needed
Have a G16 that my son rides regularly. I failed to check the cool air intake and it was clogged with grass/debris.. Long story short, I believe the cart ran hot and is now smoking a good bit.
Has anyone done or willing to do a write up on a basic rebuild? I am hoping I can get away with maybe just honing the cylinder and installing a new set of rings. It is running just fine, only smoking now. Thanks in advance. I have never done a rebuild on one of these but want to give it a try. |
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07-08-2019, 03:23 PM | #2 |
Nincompoop village idiot
Join Date: Apr 2018
Location: Michigan
Posts: 9,682
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Re: G16 Rebuild help needed
That's basically what I did on my G9. It was smoking like a train, but still had 165+ psi compression. Rings, rod bearings, gaskets and go. I checked everything while I was in there to make sure the cylinder was still round, the crank was in spec, etc.. but I didnt have any issues afterwards and it quit smoking:)
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07-08-2019, 04:18 PM | #3 |
VC 460 CLONE GONE WILD
Join Date: Oct 2014
Location: Ray BY The Bay NJ
Posts: 10,639
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Re: G16 Rebuild help needed
Just bear in mind the G 16 has no rod bearings. Cast aluminum rod. If the play is too great the rod needs to replaced.
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07-09-2019, 07:18 AM | #4 |
Gone Wild
Join Date: Nov 2015
Posts: 460
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Re: G16 Rebuild help needed
Where can I find the info on bore size, crank spec, torque values, etc?
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07-09-2019, 03:30 PM | #5 |
Not Yet Wild
Join Date: Jul 2018
Posts: 47
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Re: G16 Rebuild help needed
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