lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Modified Golf Carts > Big Block Talk! > Sled Engine Swaps


Post New Thread  Reply
Thread Tools Display Modes
Unread 08-30-2016, 07:59 AM   #21
LIFE IS TAKING FOREVER
 
G1-G9's Avatar
Yamaha
 
Join Date: Apr 2010
Location: DANSVILLE NY
Posts: 5,206
Default Re: 82 harley cart with suzuki 440 FC engine

Ray here is the 2 stroke tack that I have.
Attached Images
File Type: jpg bb.jpg (90.1 KB, 0 views)
File Type: jpg bb1.jpg (166.6 KB, 0 views)
G1-G9 is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Unread 08-30-2016, 05:32 PM   #22
VC 460 CLONE GONE WILD
 
raydhd's Avatar
Yamaha
 
Join Date: Oct 2014
Location: Ray BY The Bay NJ
Posts: 5,338
Default Re: 82 harley cart with suzuki 440 FC engine

I think this engine is too old to have a 6 pulse coil, but I really don't know. I have tried to read up on tachs but I can't seem to get any solid info. Need a BGW like site for snowmobiles.Back when I had to travel up to johnstown ny those guys were really into the snowmobiles.They all seemed to have one or two.
raydhd is online now   Reply With Quote
Unread 08-30-2016, 05:41 PM   #23
Gone Wild
 
cfherrman's Avatar
 
Join Date: Mar 2015
Posts: 461
Default Re: 82 harley cart with suzuki 440 FC engine

Quote:
Originally Posted by Shepard View Post
The rectifier in a 450 honda does not have the voltage regulator built in. That's why its so cheap.
Yrah its a shunt regulator, I did some looking and the $5 radioshack rectifier is 100v and 25 amp but good luck finding a radioshack lol.

Just look for a rectifier/regulator combo for around 15amp or so, id still run the engine and find the max ac volts but I bet a 50v - 100v would be fine. If the voltage output is arpund 18 you might not even need a regulator.
cfherrman is offline   Reply With Quote
Unread 09-02-2016, 12:11 PM   #24
VC 460 CLONE GONE WILD
 
raydhd's Avatar
Yamaha
 
Join Date: Oct 2014
Location: Ray BY The Bay NJ
Posts: 5,338
Default Re: 82 harley cart with suzuki 440 FC engine

After Many hours with the plasma cutter I finally have the engine mostly were it will sit.I don't think this swap is going to be as easy as I had envisioned.
Attached Images
File Type: jpg 100_0378.jpg (327.0 KB, 0 views)
File Type: jpg 100_0379.jpg (382.9 KB, 0 views)
raydhd is online now   Reply With Quote
Unread 09-02-2016, 12:36 PM   #25
Crazy Ole Man
 
Shepard's Avatar
Yamaha
 
Join Date: Jan 2016
Location: Owego NY
Posts: 2,051
Default Re: 82 harley cart with suzuki 440 FC engine

Have you developed an engine cradle yet? It looks like your doing pretty good so far. Nothing is as simple as we think it is after the torch is lite and the dark glasses go down. I want 4 wheel disc brakes. You wouldn't believe the breakdown of parts. Don't get discouraged - your doing great.
Shepard is online now   Reply With Quote
Unread 09-05-2016, 06:50 PM   #26
VC 460 CLONE GONE WILD
 
raydhd's Avatar
Yamaha
 
Join Date: Oct 2014
Location: Ray BY The Bay NJ
Posts: 5,338
Default Re: 82 harley cart with suzuki 440 FC engine

Did a spark test today and found none. Back traced it to the white wire into the coil. Don't know if shipping,me, or old age did it in.Ordered a new coil. Also laid out my exhaust plan. Going to try the early stock harley muffler I bought for the cart clamped to the suzuki header. Hope this works.If not probably going to get REAL complicated and expensive.
raydhd is online now   Reply With Quote
Unread 09-09-2016, 10:30 AM   #27
VC 460 CLONE GONE WILD
 
raydhd's Avatar
Yamaha
 
Join Date: Oct 2014
Location: Ray BY The Bay NJ
Posts: 5,338
Default Re: 82 harley cart with suzuki 440 FC engine

Got the new coil from lion powersports for the 440 F/C. $27 delivered and it was a direct bolt in.Nice hot blue spark. Also put in new set of NGK spark plugs. Very hot and muggy here today so no further progress right now.
raydhd is online now   Reply With Quote
Unread 09-09-2016, 03:14 PM   #28
VC 460 CLONE GONE WILD
 
raydhd's Avatar
Yamaha
 
Join Date: Oct 2014
Location: Ray BY The Bay NJ
Posts: 5,338
Default Re: 82 harley cart with suzuki 440 FC engine

My 55 mm exhaust clamp from Audi arrived this afternoon. I found this part on Ebay and it looks like the right part for the job. At $15 delivered it seems to be a real deal. I brazed a 2 1/4" O.D. tube over the stock Harley inlet to match up with 440 F/C header outlet .I like to braze experiments rather than weld them in case the need to come apart due to a miscalculation. The Audi clamp was the right I.D. and is plenty beefy as I do expect this will be the critical area for the exhaust system.
Attached Images
File Type: jpg 100_0388.jpg (280.1 KB, 0 views)
File Type: jpg 100_0389.jpg (277.4 KB, 0 views)
raydhd is online now   Reply With Quote
Unread 09-16-2016, 10:46 AM   #29
VC 460 CLONE GONE WILD
 
raydhd's Avatar
Yamaha
 
Join Date: Oct 2014
Location: Ray BY The Bay NJ
Posts: 5,338
Default Re: 82 harley cart with suzuki 440 FC engine

Finally cool enough here to start on outside cart work. I made up the passenger side mounts out of 1/4 steel plates that sandwich the original Harley mount that was sectioned down. I have some adjustment for belt tension and can shim the front mount to get the angle of the engine parallel to the secondary pulley. LOTS of do and undo to get this just so. Still need to fab up drivers side. Stay tuned.
Attached Images
File Type: jpg 100_0410.jpg (447.5 KB, 0 views)
File Type: jpg 100_0412.jpg (495.6 KB, 0 views)
File Type: jpg 100_0411.jpg (361.2 KB, 0 views)
raydhd is online now   Reply With Quote
Unread 09-16-2016, 12:40 PM   #30
VC 460 CLONE GONE WILD
 
raydhd's Avatar
Yamaha
 
Join Date: Oct 2014
Location: Ray BY The Bay NJ
Posts: 5,338
Default Re: 82 harley cart with suzuki 440 FC engine

Here is the muffler roughed in with the 440 FC header. I don't know how quiet or restrictive this early Harley muffler will be with the 440. But it is new and paid for so let us see what happens.
Attached Images
File Type: jpg 100_0413.jpg (448.4 KB, 0 views)
raydhd is online now   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Modified Golf Carts > Big Block Talk! > Sled Engine Swaps


Thread Tools
Display Modes


Similar Threads
Thread Forum
Hyundai (Suzuki v270g 8.5hp) engine parts Golf Carts and Parts
8.5hp suzuki engine Gas golf carts
73 Harley cart engine swap . Gas Harley Davidson
suzuki gs450 engine in yamaha golf cart Bike & ATV Engine Swaps
Hyundai cart with Suzuki 8.5 engine Gas golf carts


All times are GMT -5. The time now is 07:24 PM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.6
Copyright ©2000 - 2019, Jelsoft Enterprises Ltd.
Content Relevant URLs by vBSEO ©2011, Crawlability, Inc.