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Unread 10-27-2016, 09:49 PM   #1041
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Default Re: Club Car DS motor install Help

i jack up the cart about a foot and place stands under frame just in front of the wheel wells, remove the tires
then with a jack under the axle i take off the rear leaf springs and lower the axle till the wires are almost tight and remove them and lower the axle down to get at motor remember there are 4 bolts 3 from one side (towards motor) and 1 from the other way under motor



label wires and take a photo
if motor is stuck on try a rubber mallet or try TahoeDawg 's trick

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Originally Posted by TahoeDawgZ71 View Post
Take the rear end out of the car. Take the passenger side tire off of the rear end. Take brake drum off. Flip brake drum around backwards and tighten lug nuts to where they are snug enough to hold the drum to the axle. Don't torque them down. With the aid of an assistant, lift the rear end up 3 - 4 feet into the air and drop the rear end onto a concrete floor onto the inverted brake drum. The drum is inverted so you don't damage the wheel studs during this process. The motor will fall off as soon as it hits the ground. If it doesn't, try it again. I've never had to drop one more than three times. Don't laugh. Try it and thank me later.
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Unread 11-09-2016, 10:03 AM   #1042
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Unread 11-09-2016, 10:03 AM   #1043
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Default Solenoid clicks, won't run.

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Unread 11-09-2016, 10:03 AM   #1044
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Unread 11-09-2016, 10:03 AM   #1045
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Unread 11-09-2016, 10:03 AM   #1046
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Unread 11-09-2016, 10:03 AM   #1047
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Unread 11-09-2016, 10:03 AM   #1048
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Unread 11-09-2016, 10:03 AM   #1049
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Unread 11-09-2016, 10:03 AM   #1050
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