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-   -   2009 Titan UTV 4x4 48v battery and wiring help (https://www.buggiesgonewild.com/showthread.php?t=151497)

Ejorso 04-04-2019 06:07 AM

2009 Titan UTV 4x4 48v battery and wiring help
 
Does anyone have a wiring diagram for a 2009 Titan electric UTV?

Also I need to replace the batteries in this monster! It has eight 6v batteries. Should I stay with them or go with eight 12 v batteries? Yes I will have to wire them differently which is no big deal. Just looking for Max range.

Ejorso 04-26-2019 08:16 AM

Re: 2009 Titan UTV 4x4 48v battery and wiring help
 
Well I have received a manual from the manufacturer of the cart. I guess it looks like I will be figuring the wiring out myself. Here I go. Here are some pictures of my new ride. As of today I have $2400 in it. Last picture is how I got it. It sat under a tree for a year. https://uploads.tapatalk-cdn.com/201...84c8266053.jpghttps://uploads.tapatalk-cdn.com/201...4ec4ab70fe.jpghttps://uploads.tapatalk-cdn.com/201...0b79b88d01.jpghttps://uploads.tapatalk-cdn.com/201...eda23a8294.jpghttps://uploads.tapatalk-cdn.com/201...e62e304c25.jpghttps://uploads.tapatalk-cdn.com/201...ea29eff116.jpg

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Ejorso 04-30-2019 05:05 PM

Re: 2009 Titan UTV 4x4 48v battery and wiring help
 
Ok I got it wired up. I have power. Battery meter works. Controller powers on and slowly and regularly flashes orange. Codes means it is operational.

I press the pedal and nothing.

Code changes to precharge fault. I checked the power of the small wires to the solenoid and I get 48v. The solenoid is new. I put a new diode and a new 500ohm resistor accross the small and large terminals respectively. I am stumped. Any help would be great.

I hear no clicking from the solenoid. Could it be faulty from the factory? Could I have the power wires backwards?

Solenoid Albright SW80-156
Controller Curtis 1244

Help please!!!

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Ejorso 04-30-2019 05:10 PM

Re: 2009 Titan UTV 4x4 48v battery and wiring help
 
Just another picture. https://uploads.tapatalk-cdn.com/201...def8c4b3b3.jpg

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sublime250 05-09-2019 08:03 PM

Re: 2009 Titan UTV 4x4 48v battery and wiring help
 
Do you have the curtis manual for that controller?

Theres a series of flashes you need to note as well.

On my curtis, i had a bad potentiometer and a bad throttle position switch that prevented controller from closing solenoid


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Ejorso 05-10-2019 08:44 AM

Re: 2009 Titan UTV 4x4 48v battery and wiring help
 
Yes I have the wiring diagram for the controller, for the main wiring harness, for the accessories wiring harness and a parts catalog for everything.

I will look into those items. Thanks.

Just have to wait until my controller comes back from getting repaired.


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sublime250 05-15-2019 09:45 AM

Re: 2009 Titan UTV 4x4 48v battery and wiring help
 
FYI I found source for parts on the Titans

Ejorso 05-15-2019 11:11 AM

Re: 2009 Titan UTV 4x4 48v battery and wiring help
 
Quote:

Originally Posted by sublime250 (Post 1615123)
FYI I found source for parts on the Titans

Could you post the place?

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sublime250 05-15-2019 02:42 PM

Re: 2009 Titan UTV 4x4 48v battery and wiring help
 
Alex Chang is the rep for the manufacturer- I contacted him via Alibaba and he has all the parts

Ejorso 05-16-2019 05:07 AM

Re: 2009 Titan UTV 4x4 48v battery and wiring help
 
Quote:

Originally Posted by sublime250 (Post 1615234)
Alex Chang is the rep for the manufacturer- I contacted him via Alibaba and he has all the parts

Do you know what manufacturer built the rear end? I want to get a locker system for my front and rear differentials.

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