Buggies Gone Wild Golf Cart Forum - View Single Post - G1 Thread: Everything About G1's for Newbies

rib33024 · 02-17-2013, 04:04 PM

So here is a quick walk though putting crank seal in the clutch side of a G1.

Step 1. remove the gas tank

Attachment 42603

Step 2. remove the outer clutch cover via the Phillips head screw

Attachment 42604

Step 3. Remove the long bolt holding the outer clutch plate one (7/8" head)Remove the outer clutch plate

Step 4. Remove the drive belt and starter belt.

Attachment 42605

Step 5. Using a clutch puller (can be bought or you can make your own. I bought mine) remove the inner clutch plate/shaft

Attachment 42606

Step 6. Remove the oil pump gear housing and pull BOTH the inner and outer housing off of the engine case

Attachment 42607

Step 7. run a screw into the seal and using a claw hammer pry the old seal out.

Step 8. put the new seal in (put some oil on the part of the seal where it slides on the crank shaft to keep it from catching and tearing).

Step 9. Reinstall everything the way it came off.

Hope this helps

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http://www.buggiesgonewild.com/gas-y...-fan-side.html

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02-17-2013, 04:04 PM	#4
rib33024 ...................... Join Date: Apr 2009 Location: FT Lauderdale FL. Posts: 16,416	Re: G1 Thread: Everything About G1's for Newbies So here is a quick walk though putting crank seal in the clutch side of a G1. Step 1. remove the gas tank Attachment 42603 Step 2. remove the outer clutch cover via the Phillips head screw Attachment 42604 Step 3. Remove the long bolt holding the outer clutch plate one (7/8" head)Remove the outer clutch plate Step 4. Remove the drive belt and starter belt. Attachment 42605 Step 5. Using a clutch puller (can be bought or you can make your own. I bought mine) remove the inner clutch plate/shaft Attachment 42606 Step 6. Remove the oil pump gear housing and pull BOTH the inner and outer housing off of the engine case Attachment 42607 Step 7. run a screw into the seal and using a claw hammer pry the old seal out. Step 8. put the new seal in (put some oil on the part of the seal where it slides on the crank shaft to keep it from catching and tearing). Step 9. Reinstall everything the way it came off. Hope this helps ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ http://www.buggiesgonewild.com/gas-y...-fan-side.html ,