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Old 01-16-2011, 06:50 PM   #1
chuddly
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Yamaha
 
Join Date: Mar 2010
Location: Eminence, IN
Posts: 534
Default Putting Clutch side Crank seal in a Yamaha G1

So here is my quick walk though in putting crank seal in the clutch side of a G1.

Step 1. remove the gas tank
SAM_0203.jpg
Step 2. remove the outter clutch cover via the phillps head screw
SAM_0204.jpg
Step 3. Remove the long bolth holding the outter clutch plate one (7/8" head)Remove the outter clutch plate
SAM_0205.jpg
Step 4. Remove the drive belt and starter belt.

Step 5. Using a clutch puller (can be bought or you can make your own. I bougth mine) remove the inner clutch plate/shaft
SAM_0206.jpg

Step 6. Remove the oil pump gear houseing and pull BOTH the inner and outter housing off of the engine case
SAM_0207.jpg

Step 7. run a screw into the seal and using a claw hammer pry the old seal out.

Step 8. put the new seal in (put some oil on the part of the seal where it slides on the crank shaft to keep it from catching and tearing).

Step 9. Reinstall everything the way it came off.

Hope this helps
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