Buggies Gone Wild Golf Cart Forum - View Single Post

Jamesotn · 10-25-2017, 02:53 PM

2004 Yamaha G-22e. Bought with dead batteries. Put a new set in...ran about 75ft and quit. A tech checked all the wiring and where the harness has 20 or so of those pin plugs that go into the controller, some were loose fitting. However he checked all the switches on the accelerator, potentiometer, ign sw, and f/r sw, and tow run and all were good. When I stepped on the accellerator it ran very good forward and reverse. He said I should order a new harness which I did ( $200). I installed the harness one connection at a time..removing the old...installing the new. Would not run. I sent the controller off for rebuild and it was fine.
Today just for heck I installed a new solenoid. Battery pack voltage 51.1
tow run sw 51.1 ign sw 51.1 incoming on solenoid 51.1 outgoing on solenoid to controller 49.1
On the controller with my meter to the common ground A-1 = 49.1
A-2 = 49.1
No solenoid click when turning on ign
No solenoid click when activating tow/ run sw
No click w/ pushing down on accellerator
Yes I have it on jacks and rotated the wheels I'M LOST !!!!!

10-25-2017, 02:53 PM	#1
Jamesotn Getting Wild Join Date: Dec 2007 Location: Alcoa Tn near the smokey mountains Posts: 144	G22E Nightmare !! 2004 Yamaha G-22e. Bought with dead batteries. Put a new set in...ran about 75ft and quit. A tech checked all the wiring and where the harness has 20 or so of those pin plugs that go into the controller, some were loose fitting. However he checked all the switches on the accelerator, potentiometer, ign sw, and f/r sw, and tow run and all were good. When I stepped on the accellerator it ran very good forward and reverse. He said I should order a new harness which I did ( $200). I installed the harness one connection at a time..removing the old...installing the new. Would not run. I sent the controller off for rebuild and it was fine. Today just for heck I installed a new solenoid. Battery pack voltage 51.1 tow run sw 51.1 ign sw 51.1 incoming on solenoid 51.1 outgoing on solenoid to controller 49.1 On the controller with my meter to the common ground A-1 = 49.1 A-2 = 49.1 No solenoid click when turning on ign No solenoid click when activating tow/ run sw No click w/ pushing down on accellerator Yes I have it on jacks and rotated the wheels I'M LOST !!!!!