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Old 01-21-2014, 12:03 PM   #6
oliver28472
Getting Wild
 
Join Date: Aug 2008
Posts: 85
Default Re: Valve Adjustment procedure for '91 CC

From my manual on the flathead motor:
1. Remove spark plug
2. Remove tappet chamber cover
3. Rotate engine by hand to bring piston to TDC on compression stroke
4. Check intake and exhaust valves to be sure both are closed
5. Insert feeler gauge between each tappet and valve stem
6. Proper clearance for both valves is .004 to .008 in.
7. If new valves were installed, the clearance may be too small or too large. To bring valve clearance within specifications remove cylinder.
8. Remove tappet cap
9. Measure thickness of tappet cap head
10. Using tappet cap chart, install new cap of proper thickness to bring clearance within specifications.

Club Car Part No. Metric Size US Size
1012947 2.7 mm .106 in.
1012948 2.9 mm .114 in.
1012949 3.15 mm .124 in.
1012950 3.4 mm .134 in.
1012951 3.65 mm .144 in.
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