Thread: OBC Bypassing
View Single Post
Old 01-21-2016, 08:40 PM   #3
Sergio
Gone Wild
 
Sergio's Avatar
Club Car
 
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
Default re: OBC Bypass ~ Technnical Tips

I did not know this was going to be a sticky, so let me add a little more detail.

You also need to by-pass the OBC charging current control SCR by running the negative 10ga wire from the back of the charger receptacle directly to B- or pack negative.

The fuse is only needed on the Older Regen carts.

The IQ and Excel carts already have a fuse on the white wire before the Tow/Run switch.


I took a few pictures to illustrate David's comments about removing the unused pins from the 6-pin OBC connector.

Picture 1:
This is the Tab that locks the pins in place inside the OBC 6-pin connector, note the opening on the side of the Tab.
Picture 2:
To remove the Tab use a "pick" or a small screwdriver to slide under the opening and pull the Tab OFF the connector.
Picture 3:
Use a small screwdriver to move the individual pin locking tab to the side and pull the wire from the back to remove the pin OFF the connector.

Attached Images
File Type: jpg OBC_6pin_1.jpg (81.2 KB, 0 views)
File Type: jpg OBC_6pin_2.jpg (142.8 KB, 0 views)
File Type: jpg OBC_6pin_3.jpg (178.0 KB, 0 views)
Sergio is offline   Reply With Quote