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Electric Club Car Electric DS, and Precedent golf cars |
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10-24-2017, 04:03 PM | #1 |
Gone Wild
Join Date: Dec 2016
Location: Kingsland, Georgia
Posts: 1,825
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How did it ever run!
I've had my '99 DS, Regen 2 cart for almost a year. It ran fairly well, with an occasional loss of power that I never could pin down.
I've spent a lot of time getting it street legal in Georgia. I replaced the V-glide with the MCOR-4 conversion kit, but other than that, the running gear was stock. I got with Scotty B about installing an XCT48400 IQ controller and the IQ harness just to get it to run a bit better. I was going to keep the original Club Car motor and just hoped for maybe 15-16 mph. After installing the harness and XCT, I made a few short test runs and was very happy. Yesterday I went out for a typical 5 mile run. About 1/2 mile from the house cruising at 16 mph, the regen braking slammed us forward and the reverse buzzer came on and wouldn't stop. I shut off the R/T switch, checked things over and could not find a problem anywhere. Amazingly it got us back to the house at a crawl. I checked the motor and solenoid and came to the conclusion the motor was bad. The resistance between F1 and F2 and also S1 and S2 were very erratic. Spinning a wheel would end up with all sorts of different ohm readings. I had enough and went in to order a motor, HD solenoid, and DPI charger from Scotty B. He advised the best options to go with. Today, I pulled the motor and disassembled it. I could not believe this motor got us home. Two of the brush holding springs overheated and released the brushes. The commutator is unbelievably pitted. What irritates me the most is the day I test drove the cart before I bought it, it made a couple of burps and my wife said maybe the motor is bad. A year later I proved she was right. But she went easy on me! |
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10-24-2017, 04:06 PM | #2 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,405
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Re: How did it ever run!
Wow - wow, that's amazing! I have one question.
No, not how did it run but, How do they know these things!? |
10-24-2017, 04:25 PM | #3 |
Gone Wild
Join Date: Oct 2016
Location: Dundee quebec
Posts: 3,190
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Re: How did it ever run!
It's bad but not terminal. I have rebuilt starters that looked worse than that but still cranked. If the windings aren't burnt, turn the armature, drop in a new brush holder if need be, brushes, check the bearing and keep on cruisin'.
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10-24-2017, 05:00 PM | #4 | |
Gone Wild
Join Date: Dec 2016
Location: Kingsland, Georgia
Posts: 1,825
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Re: How did it ever run!
Quote:
I won't even need to get my hands dirty! |
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10-24-2017, 05:02 PM | #5 |
Gone Wild
Join Date: Dec 2016
Location: Kingsland, Georgia
Posts: 1,825
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Re: How did it ever run!
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10-24-2017, 05:04 PM | #6 |
Gone Wild
Join Date: Dec 2016
Location: Kingsland, Georgia
Posts: 1,825
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Re: How did it ever run!
By the way, Scotty.
Thank you, thank you, thank you for all your assistance. Tom |
10-24-2017, 05:12 PM | #7 |
Gone Wild
Join Date: Oct 2016
Location: Dundee quebec
Posts: 3,190
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Re: How did it ever run!
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10-25-2017, 06:57 AM | #8 |
Gone Wild
Join Date: Dec 2016
Location: Kingsland, Georgia
Posts: 1,825
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Re: How did it ever run!
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10-25-2017, 11:39 PM | #9 | |
Gone Wild
Join Date: Nov 2016
Location: near Calgary, AB, Canada
Posts: 1,516
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Re: How did it ever run!
Quote:
She might just have the "knack"! |
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10-26-2017, 06:40 AM | #10 |
Gone Wild
Join Date: Dec 2016
Location: Kingsland, Georgia
Posts: 1,825
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Re: How did it ever run!
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