|
Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
|
Thread Tools | Display Modes |
09-24-2009, 09:00 PM | #1 |
Not Yet Wild
Join Date: Oct 2008
Location: Woodbridge, VA
Posts: 13
|
G1 Won't start just clicks (solenoid sound)
I have a G1 that was running great. I added a lift kit and when I prepared to test drive it, it woundn't move, it just clicked (Like a solenoid sound). I have looked for loose wires and checked the fuses, they are intact.
It is getting power to the Starter, and it appears to try to power up, but it doesn't seem to have enough power to start. I loosened the belt and it flutters but does not turn over. I think it must be the starter/generator. Does that sound reasonable? |
Today | |
Sponsored Links
__________________
This advertising will not be shown in this way to registered members. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum |
|
09-24-2009, 09:49 PM | #2 |
Not Yet Wild
Join Date: Aug 2009
Location: Iowa
Posts: 54
|
Re: G1 Won't start just clicks (solenoid sound)
This will seem like a silly question but does the clutch clear the frame with the lift? Can you (with the plug wire off) turn the motor over by hand?
|
09-25-2009, 06:33 AM | #3 |
Admin/Moderator
Join Date: Dec 2006
Location: Ohio
Posts: 18,055
|
Re: G1 Won't start just clicks (solenoid sound)
Good point, some G1's will have interference with the drive clutch and frame after installing a lift.
|
Ron
PLEASE VISIT Our Sponsors * BGW GEAR The Store The G2 Project * Swing Arm Drop & Repair * Geep1 Project |
|
09-25-2009, 05:12 PM | #4 |
Not Yet Wild
Join Date: Oct 2008
Location: Woodbridge, VA
Posts: 13
|
Re: G1 Won't start just clicks (solenoid sound)
Not silly at all, I was about to reply that I had checked that already, because I had looked all around the motor for obstructions. I decited that I would try to turn the cluch, and sure enough, it was just touching in on edge. just enough prevent it from moving freely. After raising the raising the rear end to clear it, it began to run again. THANKS SO MUCH... I guess it is like computers, sometimes you get so far into the weeds, you overlook the obvious. I should take my own advice to my techs, look for the simplest answer first.
Now I need to figure out how to bend the frame enought to clear the cluch without doing damage to the strenght. |
09-25-2009, 05:53 PM | #5 |
Sometime's............
Join Date: Oct 2007
Location: Tacoma Washington
Posts: 11,875
|
Re: G1 Won't start just clicks (solenoid sound)
Depends on witch style clutch you have, (aluminum or gold colored steel cap type) I have heard of using a slege hammer, heat and a sledge hammer or better yet...cut out enough of the main frame tube (not all the way thru) and weld in a metal plug (for lack of a better word), that would give you the most clutch clerance and make the frame strong again. Good luck and show us some pictures. Dave
|
09-25-2009, 05:58 PM | #6 |
Not Yet Wild
Join Date: Oct 2008
Location: Woodbridge, VA
Posts: 13
|
Re: G1 Won't start just clicks (solenoid sound)
It is a Gold colored cluch. If I heat it, I will remove the Gas tank, If I can bend dent it about a 1/4" it should clear, because it is bearly touching. I will need to come up wit something. I'll add a couple pictures shortly. Maybe someone will have a suggestion. Thanks
|
09-25-2009, 06:07 PM | #7 | |
Sometime's............
Join Date: Oct 2007
Location: Tacoma Washington
Posts: 11,875
|
Re: G1 Won't start just clicks (solenoid sound)
Quote:
|
|
09-25-2009, 06:33 PM | #8 |
Not Yet Wild
Join Date: Oct 2008
Location: Woodbridge, VA
Posts: 13
|
Re: G1 Won't start just clicks (solenoid sound)
I believe I spoke a little too soon. When I removed the gas tank, I believe the cluch moved out a little more. Now it looks like it is about half way across the frame. I am going to add a couple pictures if I can figure out how to attach them. I am now debating the cutting and adding support to the outside.
Cluch on G1 a.jpg Looks like work don't you think? |
09-25-2009, 06:59 PM | #9 | |
Kid no more!!
Join Date: Feb 2007
Location: Bradford, Ontario, Canada
Posts: 750
|
Re: G1 Won't start just clicks (solenoid sound)
Here check this out. Stretch660 did a lift on his g1 and this is what he did.
Hes got some good pics to show what is needed to be modified Quote:
|
|
09-26-2009, 10:22 AM | #10 |
Not Yet Wild
Join Date: Oct 2008
Location: Woodbridge, VA
Posts: 13
|
Re: G1 Won't start just clicks (solenoid sound)
This exactly what I needed. I was thinking about something like this, but wasn't sure if I would be able to make it work and still be safe. My daughter loves to drive the cart, and I wouldn't want something to happen with her on it. I have already begun, using these pictures a guide. I'll post some pictures as soon as it begins to take shape. I have to say that this site is everything I had hoped and more. That says a lot, because I normally do not have much luck with getting good advice from the internet. I think I have found where the real experence hangs out.
|
|
|
Similar Threads | ||||
Thread | Forum | |||
club car solenoid clicks but won't go! | Electric Club Car | |||
e-z-go solenoid clicks sometimes | Electric EZGO | |||
Just clicks when I try to start it! | Gas EZGO | |||
96 CC 48V Solenoid clicks no movement - Newbie | Electric Club Car | |||
solenoid buzzing sound | Gas Club Car |