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05-04-2017, 05:44 AM
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#1 |
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Photoshop Guy
Join Date: Aug 2012
Location: Canal Fulton, OH
Posts: 3,640
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Club Car DS Headlights Infographic
I created an info graphic showing the differences between the cowls on older (1981-1992) and newer (1993-up) Club Car DS carts. Might help someone with an older cart who is wondering why most light/turn signal kits for sale only list for 1993-up.
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05-04-2017, 06:28 AM
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#2 |
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Gone Wild
 Join Date: Sep 2015
Location: Cincinnati, Ohio
Posts: 1,354
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re: Club Car DS Headlights Infographic
For those that are afraid to be cutting on a new set of headlights, you can also use a heat gun and bend the top of the bezel trim down to match the old body style. It looks a bit "off" with the large trim above the light, but I've done it several times for folks that have refused to let me cut the trim.
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05-04-2017, 06:44 AM
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#3 |
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Gone Wild
Join Date: Sep 2015
Location: Cincinnati, Ohio
Posts: 1,354
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re: Club Car DS Headlights Infographic
I haven't cut them on the body, they are too easy to take out.
I have marked the lines I need to cut, then removed the lights. Yes, a dremel will get away from you pretty quick. |
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05-05-2017, 05:14 PM
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#4 |
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Gone Wild
Join Date: Sep 2015
Location: Cincinnati, Ohio
Posts: 1,354
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Re: Club Car DS Headlights Infographic
Great idea making this a sticky!!!!
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05-05-2017, 06:41 PM
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#5 | |
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revolutiongolfcars.com
Join Date: Mar 2010
Location: Golf Car Capital of The World... Augusta, Georgia
Posts: 10,079
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Re: Club Car DS Headlights Infographic
Quote:
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05-05-2017, 11:18 PM
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#6 |
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Gone Wild
Join Date: Jun 2014
Location: Buckeye, Az
Posts: 677
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Re: Club Car DS Headlights Infographic
With a little experience and the right bit for your dremel and a good template the job of cutting the body becomes fairly easy....messy...but easy. Some people make an aluminum template that really works well. Remember the bezel will cover some mistakes.
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10-29-2017, 06:44 PM
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#7 |
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Not Yet Wild
Join Date: Oct 2017
Location: Central Florida
Posts: 1
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Re: Club Car DS Headlights Infographic
Thanks for posting this!!! Huge help in my replacement headlamp search. I acquired a Club Car DS a while back and cannot for the life of me figure out what year it is....
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11-03-2017, 05:52 PM
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#8 |
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Not Yet Wild
Join Date: Nov 2017
Posts: 1
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Re: Club Car DS Headlights Infographic
Does anyone have an electrical schematic for a 1997 Club Car 48V that shows the headlight circuit?
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11-03-2017, 08:08 PM
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#9 |
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Gone Wild
Join Date: Oct 2016
Location: Dundee quebec
Posts: 2,765
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Re: Club Car DS Headlights Infographic
If you are not comfortable with a dremel, just drill the corners and use a jig saw. Less chance of "drifting off course".
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09-06-2020, 06:20 PM
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#10 |
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Not Yet Wild
Join Date: Sep 2020
Location: Connecticut
Posts: 2
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Re: Club Car DS Headlights Infographic
Thank you for posting this.
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