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Old 03-07-2019, 09:10 AM   #1
dlhoag
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Default Replacement brushes

I am looking for replacement brushes for a club car carryall. Unfortunately. I do not know the year of this golf cart {no serial number tag} but I believe it is 1996. I also do not know the part number for the motor because the tag is readable. This carryall is equipped with four brakes.

The motor is 48 V and has two part numbers listed on the motor tag.
The first number is101?875-04 and the second is 000-4008, but the tag is almost unreadable and I am not sure of these numbers at all.
The brushes themselves measure 5/8 wide and 1 inch tall and have a number stamped on the back of the brushes (H835)

As a hobby, I service about 30 electric golf carts but have never ventured inside the motor case.

If I knew the proper part number for the motor or even the part number for the brush itself, this would help me in my search for new brushes.
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Old 03-07-2019, 09:40 AM   #2
MyCousinVinnie
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Default Re: Replacement brushes

I'd take the motor off, send it to Plum Quick and let them rebuild.
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Old 03-07-2019, 11:28 AM   #3
dlhoag
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Default Re: Replacement brushes

The motor ran well before its teardown, just has some bearing noise and needed new brushes.

I have already turned the commutator down and have the bearings that I need.

I just need some good part numbers for either the motor or the brush itself along with a supplier these brushes.

I service about 30 golf carts where I live and there are probably 8 to 10 that have a motor noise to a certain degree.
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Old 03-07-2019, 11:53 AM   #4
Fairtax4me
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Default Re: Replacement brushes

Get in touch with David at Revolution Golf cars. He can get you the right ones.
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Old 03-07-2019, 12:27 PM   #5
NoleFan4Ever
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Default Re: Replacement brushes

Yeah, call David Hicks at Revolution Golf Cars 706-431-3917.
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Old 03-07-2019, 02:34 PM   #6
Fairtax4me
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Default Re: Replacement brushes

Also if the motors have worn splines in the coupler, or the input splines on the transmission are worn, get a motor centering kit, it will prevent future noise and vibration from the motor wobbling on the trans input shaft. David has those too.
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Old 03-10-2019, 08:24 AM   #7
DCSSBoyd
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Default Re: Replacement brushes

You can probably take that motor & brushes to any local electric motor, starter, and alternator rebuilder & have them match up the brushes.

Sent from my SM-T387AA using Tapatalk
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