Bad Boy Buggy controller post

Chuck B · 07-08-2019, 01:04 PM

Hello, I have a 2011 bad boy buggy classic. The batteries were just recently changed out, 2weeks ago, everything operating well, until I realized that the rear motor was not engaging. I checked all cables and realized that one of the terminal posts on the rear controller was loose. When I tried to tighten the cable with a wrench, the entire neck of the post spins. When the post is in a very specific place, the controller and motor and gauges properly. Do any of you know where I could get this post site repaired? Rather than buying a new controller....

I already spoke with “flight systems” online that works on Sevcon, and they do not repair is this controller.

Part- Sevcon -633T45312 or New controller s 633T45320

Thank you, advice appreciated.
Chuck

mjroman20 · 07-08-2019, 01:17 PM

FSIP doesn't repair them as it isn't really possible. The entire control is potted. (filled with a hard resin) Replacing it is all you can really do.

07-08-2019, 01:04 PM	#1
Chuck B Not Yet Wild Join Date: Jul 2019 Posts: 1	Bad Boy Buggy controller post Hello, I have a 2011 bad boy buggy classic. The batteries were just recently changed out, 2weeks ago, everything operating well, until I realized that the rear motor was not engaging. I checked all cables and realized that one of the terminal posts on the rear controller was loose. When I tried to tighten the cable with a wrench, the entire neck of the post spins. When the post is in a very specific place, the controller and motor and gauges properly. Do any of you know where I could get this post site repaired? Rather than buying a new controller.... I already spoke with “flight systems” online that works on Sevcon, and they do not repair is this controller. Part- Sevcon -633T45312 or New controller s 633T45320 Thank you, advice appreciated. Chuck
Chuck B Not Yet Wild Join Date: Jul 2019 Posts: 1

07-08-2019, 01:17 PM	#2
mjroman20 Gone Wild Join Date: Apr 2015 Location: Pennsylvania Posts: 378	Re: Bad Boy Buggy controller post FSIP doesn't repair them as it isn't really possible. The entire control is potted. (filled with a hard resin) Replacing it is all you can really do.

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