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Old 10-07-2016, 10:42 AM   #1
1965bertschy
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Default 1987 2pg robin

Hi everyone I just bought my first cart and need help. I'm rebuilding the 1987 244 2 pg robin engine and need instructions for breaking down the crankcase. I have a press but I am unsure how to remove the clutch and pulley. I don't see anything on Youtube. Also I have play in my connecting rod should I replace the crank to?

Thanks
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Old 10-07-2016, 03:16 PM   #2
emo666
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Default Re: 1987 2pg robin

just rebuilt mine --TYPE search "1981 2 PG top end rebuild" good pictures.
look in tech for manuals (tech is under the second tool bar at the top of the site). I'll think on it and see what else I used. Mine was a 1988.
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Old 10-07-2016, 04:06 PM   #3
1965bertschy
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Default Re: 1987 2pg robin

Thanks
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Old 10-07-2016, 06:03 PM   #4
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Default Re: 1987 2pg robin

This manual will work for yours.


Take the long center bolt out of the clutch. Drop a piece of brass rod inside that sits on top of the threads. Then use a 3/4" fine thread bolt on top of that.

An impact driver makes it a lot easier.

Here is a picture of the homemade puller. http://www.buggiesgonewild.com/gas-e...-gas-cart.html
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File Type: pdf 85-EZGO(2) (1).pdf (6.71 MB, 0 views)
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Old 10-07-2016, 07:46 PM   #5
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Default Re: 1987 2pg robin

In one of these videos he installs the piston the wrong way. But he fixes it in the next video






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Old 10-09-2016, 08:07 AM   #6
emo666
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Default Re: 1987 2pg robin

If you're interested --I have the almost complete rebuild kit from mine--it looked like a recent rebuild when I pulled it down. Mine was making loud noises and I wanted eliminate the engine first so I bought a total rebuild just encase. The engine had 100 lbs compression before teardown. The crank is tight looks almost new. I can send pictures and save you some bucks . Turns out it was my clutches and muffler.
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Old 10-14-2016, 10:22 AM   #7
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Default Re: 1987 2pg robin

I might be interested can you send me pics of it?
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Old 11-17-2016, 02:41 PM   #8
1965bertschy
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Default Re: 1987 2pg robin

Dose anyone have a seal part # for the clutch side of a 244cc 2pg motor?
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Old 11-17-2016, 03:23 PM   #9
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Default Re: 1987 2pg robin

Seal is same both sides 1980-93 (2pg & 3pg)
14524-G1 OEM#
3991 AM#
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Old 11-17-2016, 08:56 PM   #10
1965bertschy
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Default Re: 1987 2pg robin

Thanks for all the help the info is great. Can anyone tell me the part # for the oil seal that runs the oil injector? Its real small, I think its 20mm OSD I don't know ISD.
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