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Old 01-02-2016, 09:27 PM   #1
mmccarrell
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Default 1990 Series speed controller replacement for Curtis 1204-009?

I've got a 1990 EZ-GO cart that has the series motor. It's not the DCS. I've tested the current controller (Curtis 1204-009) and it tests out bad so I'd like to replace it. My dad is a Stens dealer so I can get some controllers quite cheaply. Are any of these compatible?

1205-117
1205M-4601
1205-210
1204M-5201

You can see the whole list here. https://www.stens.com/curtis-products

Any help you can give me on this would be great. I also need the link that goes between the throttle bar and the potentiometer. If anyone knows where I can get one. It has the little ball and socket on it.

Thanks!
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Old 01-03-2016, 12:58 PM   #2
JohnnieB
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Default Re: 1990 Series speed controller replacement for Curtis 1204-009?

You have a 1990 X-444 (Marathon, 4 wheel, controller drive), so you have a 0-5K throttle.

None of the controllers linked to have a 0-5K throttle input. (The 5K-0 is for a Club Car and isn't the same as a 0-5K.)

Any 1204 or 1205 with a 0-5K throttle that will run at 36V, will work in your cart. (The higher ampacity ones will work better. )

Here is a parts manual for your cart. The linkage is in the A section.
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Old 01-03-2016, 03:35 PM   #3
mmccarrell
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Default Re: 1990 Series speed controller replacement for Curtis 1204-009?

Thanks much. I really appreciate the information. I'm handy with the wrench and know my way around some wiring but these controllers and carts are new to me.

I guess I'm off to spend some money!
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Old 07-30-2017, 01:54 PM   #4
jakesnake27
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Default Re: 1990 Series speed controller replacement for Curtis 1204-009?

Quote:
Originally Posted by JohnnieB View Post
You have a 1990 X-444 (Marathon, 4 wheel, controller drive), so you have a 0-5K throttle.

None of the controllers linked to have a 0-5K throttle input. (The 5K-0 is for a Club Car and isn't the same as a 0-5K.)

Any 1204 or 1205 with a 0-5K throttle that will run at 36V, will work in your cart. (The higher ampacity ones will work better. )

Here is a parts manual for your cart. The linkage is in the A section.
Hey Johnnie, is the 1204-009 controller a 0-5k throttle?
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Old 07-30-2017, 02:58 PM   #5
JohnnieB
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Default Re: 1990 Series speed controller replacement for Curtis 1204-009?

Quote:
Originally Posted by jakesnake27 View Post
Hey Johnnie, is the 1204-009 controller a 0-5k throttle?
Probably. That was the standard throttle input.
Attached Files
File Type: pdf 1204 (11C).pdf (549.6 KB, 0 views)
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Old 07-30-2017, 03:09 PM   #6
jakesnake27
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Default Re: 1990 Series speed controller replacement for Curtis 1204-009?

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Originally Posted by JohnnieB View Post
Probably. That was the standard throttle input.
Thanks. So I guess that is the most current manual for these controllers? I have Rev. B, from 1999.
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