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Old 08-19-2017, 05:24 AM   #1
Bray6092
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Default 2002 Ezgo PDS not running

I have read post after post. Here is the situation

Brand new batteries

Cart does not run, solenoid does not click

On solenoid here are volt readings

Battery pack 38 volts

Big bolt battery side +38 volts
Big bolt controller side +37.5 volts
Small bolt battery side blue wire +38 volts
Small bolt controller side yellow wire +38 volts

I'm thinking there should a negative charge somewhere

What to do before I just buying stuff
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Old 08-19-2017, 05:26 AM   #2
Bray6092
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Default Re: 2002 Ezgo PDS not running

Also diag mode gave no beep codes
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Old 08-19-2017, 06:42 AM   #3
wthompson912
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Default Re: 2002 Ezgo PDS not running

The small blue wire on solenoid is B- signal from controller. you can jumper from pack B- to this small blue wire and see if the solenoid works. have seen these controllers output for solenoid fail and still work with the jumper installed. FSIP can rebuild and upgrade to 400A.
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Old 08-19-2017, 07:52 AM   #4
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Default Re: 2002 Ezgo PDS not running

With jumper solenoid clicks but still no movement
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Old 08-19-2017, 08:39 AM   #5
scottyb
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Default Re: 2002 Ezgo PDS not running

For this cart to run when you press the pedal it must have power (+) at the following terminals 1-5 & 7-9 at the main molex J1 plug (shown in the diagram below) and pins 1-2 at plug J4 as well as throttle signal at J4 3-4
See Ezgo throttle stickie at the top of this section

PS if the controller is bad a better option is the Alltrax XCT400 controller. See why this user feature option is best here > http://www.cartsunlimited.net/about-...ntrollers.html
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File Type: jpg Ezgo PDS solenoid activation diagram.jpg (149.0 KB, 0 views)
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Old 08-19-2017, 08:56 AM   #6
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Default Re: 2002 Ezgo PDS not running

I only have power at 3 pins. Not sure how to know the number
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Old 08-19-2017, 08:57 AM   #7
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Default Re: 2002 Ezgo PDS not running

It's either 4,5,10 or 1,2,6
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Old 08-19-2017, 09:06 AM   #8
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Default Re: 2002 Ezgo PDS not running

This was me measuring the plug which unsure if I should measure plug or controller
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Old 08-19-2017, 11:31 AM   #9
scottyb
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Default Re: 2002 Ezgo PDS not running

The pins are numbered on the diagram I posted.
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Old 08-19-2017, 12:08 PM   #10
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Default Re: 2002 Ezgo PDS not running

Is that on plug or pins on controller box
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