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Gas EZGO Gas EZGO Marathon, Medalist, TXT and RXV. |
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12-01-2015, 08:46 AM | #1 |
Not Yet Wild
Join Date: Dec 2015
Posts: 6
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1986 ezgo 2 cycle will not start.
Ok guys i rebuilt ezgo 2 cycle motor. Everything is hooked back up and we can get it running by putting our hand over the throttle. Other tham that it cranks and cranks and cranks. Compression is about 115. From what I've been reading that is low but shouldnt it still start. Also **** back up alarm starts going off as soon as the battery is hooked up.
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12-01-2015, 09:58 AM | #2 |
Test before replacing
Join Date: Aug 2013
Location: Ohio side of the Pennsylvania border.
Posts: 3,489
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Re: 1986 ezgo 2 cycle will not start.
Let's start with the easy one. The backup buzzer is on its own microswitch in the forward reverse switch. It is most likely stuck shut. Follow the wire off of the key switch to find it on the driver's side.
Now for the real problem. You rebuilt it. Did you put the piston in with the square port facing the intake side? Did you put the rings bevel side up with the ends aligned with the little pins in the ring groove? If you answered, " I don't know" to either of those questions, that's where you need to start. Did you plug the hole in the top of your intake manifold? I assume that you changed the crankshaft seals, and the fuel pump. You probably cleaned the carb real good too. Did you check the condition of the reed valves? Take some pictures of the engine. Let us see what we are dealing with. |
12-01-2015, 10:04 AM | #3 |
Test before replacing
Join Date: Aug 2013
Location: Ohio side of the Pennsylvania border.
Posts: 3,489
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Re: 1986 ezgo 2 cycle will not start.
Go to post # 13 of this thread. http://www.buggiesgonewild.com/gas-e...ml#post1213923
The pdf is a manual that is good for your cart too. |
12-01-2015, 10:11 AM | #4 |
Not Yet Wild
Join Date: Dec 2015
Posts: 6
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Re: 1986 ezgo 2 cycle will not start.
Im going to double check the piston and rings again. Pretty sure its right but ill check again. The first time i looked i had gas in the exhaust tube. Brand new fuel pump and carb too.
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12-01-2015, 10:46 AM | #5 |
Not Yet Wild
Join Date: Dec 2015
Posts: 6
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Re: 1986 ezgo 2 cycle will not start.
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12-01-2015, 12:00 PM | #6 |
Not Yet Wild
Join Date: Dec 2015
Posts: 6
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Re: 1986 ezgo 2 cycle will not start.
Ok everything looks good cleaned the fuel pump again. Turn over nicelt but wont start unless i put my hand over the carb. Fires up for one second then dies.
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12-01-2015, 04:51 PM | #7 |
Test before replacing
Join Date: Aug 2013
Location: Ohio side of the Pennsylvania border.
Posts: 3,489
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Re: 1986 ezgo 2 cycle will not start.
Nice looking battery cables.
Did you change the crankshaft seals? I see the oil injection is disconnected. Did you plug the hole in the manifold? I would like a better shot of the carburetor. |
12-01-2015, 05:01 PM | #8 |
Test before replacing
Join Date: Aug 2013
Location: Ohio side of the Pennsylvania border.
Posts: 3,489
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Re: 1986 ezgo 2 cycle will not start.
My photos, and files are still lost, so I have to post links to previous threads.
http://www.buggiesgonewild.com/gas-e...fuel-pump.html carburetor pics. http://www.buggiesgonewild.com/gas-e...ml#post1212647 |
12-02-2015, 09:30 AM | #9 |
Not Yet Wild
Join Date: Dec 2015
Posts: 6
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Re: 1986 ezgo 2 cycle will not start.
Hey thanks alot. Alot of good info in that manual. I found the problem to be just a little bit of dirt clogging my carburetor. Put a new fuel filter on too. It runs good, little sluggish on hills but ill figure that out. Thanks again. 2 cycle golf carts are funny, sound like a pissed off bubble bee. Lol.
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12-02-2015, 09:37 AM | #10 |
Not Yet Wild
Join Date: Dec 2015
Posts: 6
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Re: 1986 ezgo 2 cycle will not start.
I did change the crank seals. New crank, piston, carb, fuel pump/filter, bearings. Compression is holding at 105.
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