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Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
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08-26-2009, 03:49 PM | #1 |
Getting Wild
Join Date: Sep 2008
Location: Bellevue, Mi.
Posts: 105
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G16 primary clutch question
I am looking for some help on this one. I have read everything (I think) about removing the drive clutch. Most of what I come across is that the puller you can buy is a big no no. It is weak and breaks and expensive. I am also hearing that it can be done with a 2x4 easier and safer. I am looking for some step by step directions so I can replace the 2 bushings in my drive clutch. Thank you all so much.
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08-26-2009, 03:52 PM | #2 |
Gone Wild
Join Date: Mar 2008
Location: Rockwall, Texas (Dallas / Ft. Worth)
Posts: 7,077
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Re: G16 primary clutch question
I would be concerned using a 2x4. What will you brace it against to pry? My luck and I would crack the cases...
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08-26-2009, 06:48 PM | #3 | |
Sometime's............
Join Date: Oct 2007
Location: Tacoma Washington
Posts: 11,875
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Re: G16 primary clutch question
Quote:
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08-26-2009, 06:51 PM | #4 |
Not Yet Wild
Join Date: Dec 2008
Posts: 22
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Re: G16 primary clutch question
Do you keep turning the puller untill the drive the clutch come off??
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08-26-2009, 06:55 PM | #5 |
Gone Wild
Join Date: Sep 2007
Location: maine
Posts: 3,352
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Re: G16 primary clutch question
YES
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08-26-2009, 07:17 PM | #6 |
Raised by coyotes
Join Date: Nov 2008
Location: Central Texas
Posts: 5,658
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Re: G16 primary clutch question
Here's the link for the "secondary/ driven" clutch removal, I think it's what you are looking for........
http://www.buggiesgonewild.com/gas-y...tructions.html In Yamaha Gas stickies |
05-06-2017, 09:58 PM | #7 |
Not Yet Wild
Join Date: May 2015
Location: NH
Posts: 68
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Re: G16 primary clutch question
I have seen on a club car where the clutch was on so tight I thought I was going to break or damage the tool. I gave the clutch a sharp rap or two with a rubber mallet while under tension and it popped right off. I have also done it with a 2"x3"x4'you have to keep rotating the clutch as you slam it. it worked but it wasn't gentle and the clutch was being replaced not repaired. It did not seem like It damaged it any but it might of.
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05-07-2017, 04:44 PM | #8 |
Vegas modded 420
Join Date: Jun 2009
Location: West MI
Posts: 15,445
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Re: G16 primary clutch question
I've taken the secondary off with a big rod and 3lb, it pops right off usually. But the primary you have to use a puller. Only way I ever got one off once was on a sled I left the bolt taped in part way and drove around the house until it came loose. But sleds have guards on the clutches too. Some use the bolt and grease method.
I had a guy make me a G9 tool. I took 2 clutches off no problem with a 1/2 impact. Got to mine it would not come off, hit it and all that. Put a 3/4 impact on and corkscrewed the puller. Its still on there I took another fixed and put my clutch back together with that. |
Tags |
bushings, clutch, g16, gas, yamaha |
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