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Old 06-15-2009, 12:57 PM   #1
eflyguy
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Question I give up - how on earth do you remove the body?

I've looked but can't find anything here, just lots of comments on it being time consuming but worth it.

I need to start with the front to install lights, but I need to know how to get the whole thing apart later to paint it. Is there a manual on this, or a how-to posted anywhere?

Looks like I have to start by drilling out the rivets holding the dash and edge trim to the front panel? Can't see where I'd go from there, though..

Thx!
..a
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Old 06-15-2009, 01:07 PM   #2
dougmcp
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Default Re: I give up - how on earth do you remove the body?

In the EZGO Technician's Repair and Service Manual, section C spells out everything you have to do to remove the body.
Our generous sponsor East Coast Custom Carts has this posted on his website:
http://www.eastcoastcustomcartsinc.com/Manuals.aspx
IMHO paint the cart with the body on, it reduces the damage/scratches resulting from reassembly.
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Old 06-15-2009, 01:20 PM   #3
cdray
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Default Re: I give up - how on earth do you remove the body?

I'm not sure if gas and electric are the same, but check out this post.
http://www.buggiesgonewild.com/ezgo-...ody-paint.html
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Old 06-15-2009, 02:00 PM   #4
eflyguy
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Default Re: I give up - how on earth do you remove the body?

Thanks guys!! That helps a lot!

This cart was dunked in a pond or something ("garage kept, never off-road" was how it was advertised!!) so I would like to pull the body to see exactly what's underneath anyway, and it will making painting a lot simpler. It will also make installing my custom wiring harness (starting with lights but adding more accessories later) simpler..
..a
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Old 06-15-2009, 02:04 PM   #5
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Default Re: I give up - how on earth do you remove the body?

Keep your camera close by and post up some pics along the way.
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Old 06-15-2009, 02:07 PM   #6
eflyguy
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Default Re: I give up - how on earth do you remove the body?

Quote:
Originally Posted by dougmcp View Post
Our generous sponsor East Coast Custom Carts has this posted on his website:
http://www.eastcoastcustomcartsinc.com/Manuals.aspx
That manual is for '01 and later - any idea where I could get one for my '99?
..a
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Old 06-15-2009, 04:32 PM   #7
ruredy
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Default Re: I give up - how on earth do you remove the body?

Quote:
Originally Posted by cdray View Post
I'm not sure if gas and electric are the same, but check out this post.
http://www.buggiesgonewild.com/ezgo-...ody-paint.html
This is an excellent thread on body removal, it work the same for gas or electric. those year/years are not so important, most everything is the same

BTW.....There is the links to the technicians service, parts, and owners manuals in the sticky threads......
http://www.buggiesgonewild.com/elect...g-manuals.html
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Old 06-15-2009, 08:27 PM   #8
eflyguy
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Default Re: I give up - how on earth do you remove the body?

Quote:
Originally Posted by ruredy View Post
BTW.....There is the links to the technicians service, parts, and owners manuals in the sticky threads......
http://www.buggiesgonewild.com/elect...g-manuals.html
That's the same one dougmcp linked me to - '01 and later. Lots of useful info but I wonder if there are differences on my '99?
..a
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Old 06-16-2009, 09:57 AM   #9
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Default Re: I give up - how on earth do you remove the body?

The accessory wiring harness comes with the factory light kit you can order from one of the sponsors here. The light bar does not require the removal of the body to install.
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Old 06-16-2009, 10:47 AM   #10
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Default Re: I give up - how on earth do you remove the body?

Quote:
Originally Posted by eflyguy View Post
That's the same one dougmcp linked me to - '01 and later. Lots of useful info but I wonder if there are differences on my '99?
..a
i thought ruredy clarified that already.
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