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Old 11-18-2014, 11:01 PM   #1
sac1972
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Default 99 ezgo clicks but will not go

The forward reverse switch was replaced and it has not run since. The batteries are new so is the solenoid and controller. I would appreciate any thoughts. The do not know how to get a diagram with volt readings to tet anything else. Thank you
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Old 11-19-2014, 06:45 AM   #2
sac1972
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Default Re: 99 ezgo clicks but will not go

The controller was changed out prior to me getting the cart. I have the other controller as well. Is there any way to test these controllers?
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Old 11-19-2014, 06:49 AM   #3
Sir Nuke
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Default Re: 99 ezgo clicks but will not go

the first thing we would need to know is what drive system you have.....if you don't know (click on the picture to enlarge it).....look at the diagram below and tell us what you have.


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Old 11-19-2014, 10:23 AM   #4
sac1972
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Default Re: 99 ezgo clicks but will not go

I have the dcs system. I have bypassed reed switch im thinking it could be the for rev switch was bad from start but with the clicking I just dont know
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Old 11-19-2014, 10:32 AM   #5
scottyb
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Default Re: 99 ezgo clicks but will not go

If the solenoid is clicking in F&R direction then the F&R micro switches are ok.
What type of controller are you using?
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Old 11-19-2014, 10:48 AM   #6
sac1972
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Default Re: 99 ezgo clicks but will not go

Quote:
Originally Posted by scottyb View Post
If the solenoid is clicking in F&R direction then the F&R micro switches are ok.
What type of controller are you using?
I have a standard ezgo 1206 controller
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Old 11-19-2014, 10:59 AM   #7
scottyb
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Default Re: 99 ezgo clicks but will not go

Here is the diagram for your cart.
Use a DVM to determine if there is (+) power at all points on the red lines.
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File Type: jpg DCS-Diagram.JPG (117.6 KB, 0 views)
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Old 11-19-2014, 12:28 PM   #8
sac1972
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Default Re: 99 ezgo clicks but will not go

Ok I have run a volt check at the forward reverse switch I have power all the time on bottom terminal. No power on top terminal. When in reverse power reads on both side terminals. When in forward power doesn't read on either side terminal. What should I do is that correct.
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Old 11-21-2014, 09:55 AM   #9
sac1972
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Default Re: 99 ezgo clicks but will not go

I now have replace f/r switch the reed switch is now broken I not sure how to bypass
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Old 11-21-2014, 10:56 AM   #10
scottyb
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Default Re: 99 ezgo clicks but will not go

In this drive system (DCS) there is typically a large silver rotating F&R disc with a micro switch on each side.
The micro switches activate the solenoid and signal the controller which direction you want to go.
The 2 switches should have a common power source. Then depending upon the position of the rotary piece. Switch forward or reverse should make a connection..... a simple ohms test will verify the switch is working if disconnected from the cart. Or a voltage test if connected and key on.


The reed switch can be bypassed as shown below
Attached Images
File Type: jpg Ezgo Reed Switch bypass.jpg (169.2 KB, 0 views)
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