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Electric Club Car Electric DS, and Precedent golf cars |
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03-31-2012, 04:30 PM | #21 |
Not Yet Wild
Join Date: Mar 2012
Location: Walterboro, South Carolina
Posts: 18
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Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt
The cart is a series and the batteries are (NAPA No: 8148 N) (GC-2) (85 min. @ 75 amps).....going back to what everyone originally asked about the batteries being fully charged...I charged them the entire first night and have 51 volts in the pack...is additional charging needed?????
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03-31-2012, 09:20 PM | #22 | |
Gone Wild
Join Date: Nov 2008
Location: Peachtree City, Georgia
Posts: 1,546
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Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt
Quote:
How to Test an MCOR. MCOR Voltage Test without the IQDM Handset 1. Place chocks at the front wheels and lift the rear of the vehicle with a chain hoist or floor jack. Position jack stands under the frame crossmember between the spring mount and side stringer, just forward of each rear wheel. See WARNING Lift only one end... in General Warning, Section 10, Page 10-1. See following NOTE. NOTE: The key switch should be placed in the OFF position and left in the OFF position for the duration of this test. 2. With the batteries connected, place Tow/Run switch in RUN. Using a multimeter set to 200 volts DC, place red (+) probe on battery no. 1 positive post and place black () probe (with insulation-piercing probe) on the purple/white wire (1) at a point close to the three-pin connector at the MCOR (Figure 11-11). The reading should be approximately 48-50 volts (full battery voltage). Figure 11-11 Test MCOR: Purple/White Wire (+) ELECTRICAL SYSTEM AND TESTING Troubleshooting 2008 IQ Plus Electric Vehicle Maintenance and Service Supplement Page 11-19 11 3. If reading is zero volts, check the purple/white wire continuity from the three-pin connector at the MCOR to the 24-pin connector at the speed controller. Check terminal positions in three-pin connector at the MCOR and the 24-pin connector. If all of the continuity readings are correct and the connectors are wired correctly, replace the speed controller. 4. With multimeter set to 20 volts DC, place the black () probe on battery no. 8 negative post and the red (+) probe (with insulation-piercing probe) on the white wire (2) at a point close to the three-pin connector at the MCOR (Figure 11-12). The reading should be approximately 4.65 volts. 5. If reading is zero volts, check the white wire continuity from the three-pin connector at the MCOR to the 24-pin connector at the speed controller. Check terminal positions in three-pin connector at the MCOR and the 24-pin connector. If all of the continuity readings are correct and the connectors are wired correctly, replace the speed controller. 6. With multimeter set to 20 volts DC, place the black () probe on battery no. 8 negative post and the red (+) probe (with insulation-piercing probe) on the yellow wire (3) at a point close to three-pin connector at the MCOR (Figure 11-13). The reading should be approximately 0.32 volts with the pedal up. Slowly press the accelerator pedal and note the readings on the multimeter. As the pedal is pressed, the reading should increase until it reaches 4.65 volts when the pedal is fully pressed. 7. If reading does not increase as the pedal is pressed, replace the MCOR. 8. If the reading is not approximately 4.60 volts with the pedal fully pressed, the vehicle will not operate at rated top speed. Check the MCOR resistance. 8.1. Disconnect the battery cables as instructed. See WARNING To avoid unintentionally start- Figure 11-12 Test MCOR: White Wire (+) Figure 11-13 Test MCOR: Yellow Wire (+) Passenger Side Frame Rail 3 ELECTRICAL SYSTEM AND TESTING Troubleshooting Page 11-20 2008 IQ Plus Electric Vehicle Maintenance and Service Supplement 11 ing... in General Warning, Section 10, Page 10-1. 8.2. Disconnect the 24-pin connector at the speed controller. 8.3. Set a multimeter to 20k ohms. Connect the red (+) probe of the multimeter to the yellow wire at the MCOR three-pin connector with an insulation piercing probe. Connect black () probe to the purple/ white wire with an insulation-piercing probe. 8.4. With the accelerator pedal fully up (not pressed), the multimeter should read approximately 1k ohms. 8.5. Slowly press the accelerator pedal while monitoring the multimeter. The resistance should rise as the pedal is pressed. When the pedal is all the way to the floor, the multimeter should indicate between 5.67k ohms and 7.43k ohms. 8.6. Using a multimeter set for 20k ohms, connect the red (+) probe of the multimeter to the yellow wire at the MCOR three-pin connector with an insulation piercing probe. Connect black () probe to the white wire with an insulation-piercing probe. 8.7. With the accelerator pedal fully up (not pressed), the multimeter should indicate between 5.67k ohms and 7.43k ohms. 8.8. Slowly press the accelerator pedal while monitoring the multimeter. The resistance should drop as the pedal is pressed. When the pedal is all the way to the floor, the multimeter should indicate approximately 1k ohms. 8.9. If the MCOR does not operate as described, replace the MCOR. |
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04-01-2012, 09:35 AM | #23 |
Not Yet Wild
Join Date: Mar 2012
Location: Walterboro, South Carolina
Posts: 18
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Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt
Another find on our cart.....with the meter out again I have an issue with the volts on the motor terminals....mine has an A1, A2, S1, & S2.....with the pedal pushed I get full volts on A1 (51 volts), and only 34 volts on A2, however when the motor levels out and runs at full speed I have 51 volts on all.....anyone have any ideas??????
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04-02-2012, 08:59 AM | #24 | |
Gone Wild
Join Date: Nov 2008
Location: Peachtree City, Georgia
Posts: 1,546
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Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt
Quote:
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04-02-2012, 05:52 PM | #25 |
Not Yet Wild
Join Date: Mar 2012
Location: Walterboro, South Carolina
Posts: 18
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Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt
Cheapjeep2.....I took the MCOR off my father-in-laws CC which is a year newer than ours (same part #) and tried it...still no go......my MCOR worked well on his cart......any further thoughts???????
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04-02-2012, 08:59 PM | #26 |
Gone Wild
Join Date: Nov 2008
Location: Peachtree City, Georgia
Posts: 1,546
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Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt
Well that is good now you know you have eliminated that. I am not sure what else to check at the moment, possibly the controller. Anyone?
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04-03-2012, 04:45 PM | #27 |
Not Yet Wild
Join Date: Mar 2012
Location: Walterboro, South Carolina
Posts: 18
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Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt
Thanks....the MCOR is good...while on jackstands the cart slowly gains speed and levels out for a second then slows almost to a stop....then starts the same way over and over again....I am totally lost!
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04-03-2012, 08:12 PM | #28 |
Gone Wild
Join Date: Nov 2008
Location: Peachtree City, Georgia
Posts: 1,546
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Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt
My vote from what you are telling me that the problem is the the controller, but this is where we need TahoeDawg to chime in. Perhaps you can send him a private message and ask him to read this thread.
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04-03-2012, 10:52 PM | #29 |
Gone Wild
Join Date: Jul 2009
Location: East Texas
Posts: 313
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Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt
Take a clear picture of your battery compartment and post it here.
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04-04-2012, 05:39 PM | #30 |
Not Yet Wild
Join Date: Mar 2012
Location: Walterboro, South Carolina
Posts: 18
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Re: 2003 48 volt CC....installed 6-6volt batteries instead of 6-8 volt
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