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Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV.



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Old 10-23-2013, 09:45 PM   #1
plantguy90
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Default 98 ezgo, FR switch extreme heat buildup

I have this cart that after running awhile on dirt roads up an incline, a really odd smell comes from the FR switch and its very hot. So this is a resistance problem with the FR switch, right? Wires seem ok, but I think the switch is halfway done. Am I on the right track? Would a Heavy Duty switch be a better choice to replace the existing one?
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Old 10-23-2013, 09:47 PM   #2
crash test dummy
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Default Re: 98 ezgo, FR switch extreme heat buildup

yes ether dirty or worn out
a h/d switch would be a good upgrade
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Old 10-24-2013, 06:45 AM   #3
yurtle
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Default Re: 98 ezgo, FR switch extreme heat buildup

Once it gets hot, it's likely damaged. In the meantime, try tightening the center nut, and don't go anywhere you can't walk home from.
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Old 10-24-2013, 09:24 AM   #4
scottyb
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Default Re: 98 ezgo, FR switch extreme heat buildup

The stock F&R is good for a game of golf. Once you get off the country club the loads and amperage flow increase. You need a beefed up F&R. Everybody sells a HD F&R, but some of those continue to burn up (or melt down). Our heavy duty F&R is customized with 60% more amperage handling and cooling capacity.
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Old 10-25-2013, 04:30 PM   #5
plantguy90
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Default Re: 98 ezgo, FR switch extreme heat buildup

Scotty, I have looked at your HD switch online and picture wise it looks just like the pics others use for standard ones. How does one tell you are actually getting a HD?
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Old 10-26-2013, 10:48 AM   #6
simple man
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Default Re: 98 ezgo, FR switch extreme heat buildup

The bus bars and lugs are larger allowing more current flow.
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