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12-01-2013, 12:30 PM | #1 |
Not Yet Wild
Join Date: Nov 2013
Location: Florida
Posts: 14
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Controller Help
Can I hook up a Curtis 1204 Controller 48 volt in a Ruff and Tuff
The controller I removed has B- B+ A2 VM And a 8 pin plug with only 4 wire used The Curtis Controller has B- B+ M- And a spot where the A2 goes but no stud there And it has 1,2.3 where wires connect to. I know 1 is for the key switch and 2 and 3 are Forward and Reverse Switch. This cart has a Flip switch for F/R not the handle one. I have wire diagram on the Ruff and Tuff but don't know how to put on here. |
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12-01-2013, 02:41 PM | #2 |
Gone Wild
Join Date: Jul 2013
Location: Mid Michigan
Posts: 207
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Re: Controller Help
When you click on 'Post Reply' you get this screen.
Click on the paperclip on the top line and it opens a new window that lets you 'browse' on your computer. That's where you select the picture or file you want. |
12-01-2013, 05:48 PM | #3 |
Not Yet Wild
Join Date: Nov 2013
Location: Florida
Posts: 14
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Re: Controller Help
OK Thank you,
Attached are the wire diagrams for the Ruff and Tuff |
12-02-2013, 08:36 AM | #4 |
Techno-Nerd
Join Date: Jun 2011
Location: West Virginia
Posts: 19,654
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Re: Controller Help
It take it that you already have the 1204 controller.
You've got the inputs to the three pins wrong. 1 is the keyswitch input, but 2 & 3 are the throttle inputs. The F/R switch feed the F/R contactor assemble rather than the controller. The orange wire (1/2 speed) isn't connected. B- and B+ terminals match up. VM equates to M- on the 1204 The A2 doesn't exist, so bolt the two cables that connected to it together and insulate them. |
12-02-2013, 09:10 AM | #5 |
Not Yet Wild
Join Date: Nov 2013
Location: Florida
Posts: 14
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Re: Controller Help
Ok so put M- and A2 together.
1 pin for key switch 2 throttle 3 throttle So use the wires from the ITS for 2.3 I have 4 wires that run to controller, 1 pink Key switch 1 Red 1 Green and Red 1 Green Wires of ITS 1 Pink 1 Red and White 1 Green 1 Green and Red |
12-02-2013, 09:20 AM | #6 | |
Techno-Nerd
Join Date: Jun 2011
Location: West Virginia
Posts: 19,654
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Re: Controller Help
Quote:
Connect the heavy cables on the old B+ to the new B+ Connect the heavy cables on the old B- to the new B- Connect the heavy cables on the old VM to the new M- Connect the heavy cables that originally went to the old A2 together and insulate the connection Connect the pink wire to Pin-1 Connect the green and green/Red wires to Pins 2 & 3 Leave Red/white wire disconnected |
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12-02-2013, 10:37 AM | #7 |
Not Yet Wild
Join Date: Nov 2013
Location: Florida
Posts: 14
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Re: Controller Help
OK thank you very much for your help.
Will give it a shot and reply back. |
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