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Old 01-27-2014, 11:12 AM   #1
Diver
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Default G9 engine parts break down needed

Hi all, I just purchased a g9 cart with a messed up engine. Looking down at it facing rear of cart there is a major hole in casting at top near clutch pulley. I need to see what it is that may have let go. The engine cranks, has compression and wondering if there is timing gears there or balance shaft. Thinking maybe by seeing a parts break down i might see a way to weld up case and replace the bad parts.If not just will have to get another engine. Anyone know of a complete parts break down to look at on line? Ive searched but cant find what im looking for . thanks all
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Old 01-27-2014, 08:06 PM   #2
smallblock450sl
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Default Re: G9 engine parts break down needed

Go to www.yamahagolfcar.com Click on service/thenview parts manuals/golf car/1991 and you can look at the complete parts manual. Shure would like to see a picture of the hole, never seen that happen to a Yamaha. Good luck
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Old 01-28-2014, 07:58 AM   #3
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Default Re: G9 engine parts break down needed

Quote:
Originally Posted by smallblock450sl View Post
Go to www.yamahagolfcar.com Click on service/thenview parts manuals/golf car/1991 and you can look at the complete parts manual. Shure would like to see a picture of the hole, never seen that happen to a Yamaha. Good luck

I just found a rebuilt g9 so im buying that one. here is a couple of lousy pics


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Old 01-28-2014, 09:17 PM   #4
sho305
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Default Re: G9 engine parts break down needed

They used to show a diagram on tnt golf cart's site under yamaha parts. I would put a clone engine in it unless you are moving it and just want to replace, as it takes time to plumb everything. They do have a balance shaft and the bearing is the side cover, they do wear out and knock but never seen one break in a G2/9.
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Old 01-29-2014, 12:44 PM   #5
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Default Re: G9 engine parts break down needed

Quote:
Originally Posted by sho305 View Post
They used to show a diagram on tnt golf cart's site under yamaha parts. I would put a clone engine in it unless you are moving it and just want to replace, as it takes time to plumb everything. They do have a balance shaft and the bearing is the side cover, they do wear out and knock but never seen one break in a G2/9.
I can buy a complete g9 rebuilt from a golf course that went all electric for 300. I plan to keep the cart for a while and for 300 its to me a pretty good deal
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Old 01-29-2014, 07:48 PM   #6
sho305
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Default Re: G9 engine parts break down needed

Yes, the dealer here wanted 700 for a trade last I knew, if you brought the bare engine in. That is why everyone is buying clones for 300 with more power.
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Old 02-02-2014, 12:25 PM   #7
Diver
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Default Re: G9 engine parts break down needed

one more pic of engine

[IMG][/IMG]
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Old 02-02-2014, 01:22 PM   #8
smallblock450sl
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Default Re: G9 engine parts break down needed

In my 30 years, I've NEVER seen a Yamaha engine do that
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Old 02-02-2014, 01:29 PM   #9
cgtech
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Default Re: G9 engine parts break down needed

OUCH!! Definitely balance shaft (that little spring laying outside used to be part of balance shaft). Please tell me you are not driving that poor thing...
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Old 02-02-2014, 03:37 PM   #10
dragos28
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Default Re: G9 engine parts break down needed

Check out Vegascarts.com
i believe their clone should be a bit over $400
much better investment than going for an electric cart....
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