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Old 09-09-2016, 06:41 PM   #1
karen223
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Default G2 primary sheave bolt

Hi,
I purchased a new drive clutch for my Yamaha G2 and in trying to install it I had trouble trying to screw in the bolt. It didn't come with a bolt so I used my old one. I put the in but it only went in about 1/3 of the way and wouldn't go any further. I didn't want to jam it in so I stopped. I'm not sure what's wrong. Any ideas? I checked it is the correct drive clutch.
Any help would be appreciated !
Karen
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Old 09-09-2016, 06:47 PM   #2
smallblock450sl
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Default Re: G2 primary sheave bolt

Can you take a picture of the new clutch for us?
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Old 09-09-2016, 07:02 PM   #3
karen223
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Default Re: G2 primary sheave bolt

Sure! I have pics of the new one, the old bolt, and old drive clutch.
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Old 09-09-2016, 07:07 PM   #4
karen223
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Default Re: G2 primary sheave bolt

New one.
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Old 09-09-2016, 07:09 PM   #5
karen223
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Default Re: G2 primary sheave bolt

Another new one.
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Old 09-09-2016, 07:11 PM   #6
karen223
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Default Re: G2 primary sheave bolt

Bolt
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Old 09-10-2016, 06:06 AM   #7
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Default Re: G2 primary sheave bolt

Did you use a clutch puller bolt to remove the old clutch?
Old bolt should work with new clutch. Make sure crank threads are not messed up
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Old 09-10-2016, 08:23 AM   #8
karen223
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Default Re: G2 primary sheave bolt

Yes I used a clutch puller. I tried the threads and they're fine. The bolt doesn't even reach the threads it gets stuck in the new drive.
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Old 09-10-2016, 10:02 AM   #9
smallblock450sl
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Default Re: G2 primary sheave bolt

The old clutch called for a J38-46249-00-00 bolt, the new clutch you have (G16/G22 style), calls for a JN6-G6249-00-00 bolt. I can check Monday if there is a differance in length. I guess you could use washers, as long as the plastic cap would still go on.
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Old 09-10-2016, 02:45 PM   #10
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Default Re: G2 primary sheave bolt

Ive done that swap and used the old bolt
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