EZGO Rivet List

[scottyb]

It's no big deal I just have to make a list and then buy a 1000 pieces of each to get the price below the hardware store price of .40 each

You are right it has been a long time coming. Eat your hearts out, Club Cars

[Coltf1991]

Originally Posted by scottyb

It's no big deal I just have to make a list and then buy a 1000 pieces of each to get the price below the hardware store price of .40 each

You are right it has been a long time coming. Eat your hearts out, Club Cars

[TGJR]

Originally Posted by scottyb

Yes the ezgo kits should have 4 expanding rivets for the receptacle. The floor takes 5 extra 3/16 x 1/2 x 5/8 head Rivets. You should already have the 5 for the rear of floor because they hold the body down thru the floor to the frame.

Thanks Scotty. I definitely would have secured the entire floor pan only to realize my mistake when I got to putting the rear body on.

[LostHusker]

fishb8,,,Look here!

[fishb8]

Originally Posted by LostHusker

fishb8,,,Look here!

Thanks LostHuster

[fishb8]

Took the 2001 dash of today. 7 rivets across the top. 2 on the sides holding the mat in(4 total). 7 or 8 on the "bottom" of the dash(under the top of the mat. plus 2 tree push rivets in each glovebox.
Did not need to remove the rocker panel.

[aussiecart]

Originally Posted by LostHusker

Well since I have two carts now apart, I felt I needed to look up some information, since I had it I felt it was necessary to share this will everyone else. I would think that someone else could use this information as well. If I have missed something on the list let me know and I will add it to the list accordingly, but I think I have gotten most of it. Hope this helps someone.

This is a list of Rivets needed if doing a complete frame break down. I pulled this information from Service Parts Manual starting 2003. Some/Most of these parts will also work on older EZGO models back to 1994, to the Medalist. There are some parts that are different, please refer to your cart to make sure. The Front Cowl Rivels are expandable (Molley Type)



1. Body Front
Dash area 3/16” x 1” Aluminum x 9
Vinyl Trim sides that hold mat down and bottom of dash 3/16” x 1” AL x 10
Bottom of Front Cowl 3/16” x ¾” Stainless x 2
Front Shock Cover ¼” x 1” x 2
Key Switch Plate, it was not listed, but a set of screws will work.


2. Body Mid-Section Floor Pan and Fire Wall Area
Rivet 3/16” x 9/16” x 16
Rear fender area ¼” x ¾” LG x 8


3. Body Rear
Seat Hinge 3/16” x ¾” Stainless x 4
Bag Well ¼” x ¾” x 2
Rear Bumper 3/16” x 9/16” Aluminum x 4
Bottom of Rear Body Rocker Panel area ¼” x 9/16” Aluminum x 4
Rocker Panels 3/16” x 15/16” x 4
Front of Rear Body Floor Pan Area 5/32” x 9/16” x 6
Horn Button if equipped Rivet 3/16” x 1” LG x 2
Charger Receptacle 3/16” x 1” Aluminum x 4

. great thread Mark, now if we just had a picture next to each one I would be set

[scottyb]

Originally Posted by fishb8

Took the 2001 dash of today. 7 rivets across the top. 2 on the sides holding the mat in(4 total). 7 or 8 on the "bottom" of the dash(under the top of the mat. plus 2 tree push rivets in each glovebox.
Did not need to remove the rocker panel.

I think the two push rivets in the glove box are supposed to be little 10-32 bolts and nuts.

[LostHusker]

Originally Posted by aussiecart

. great thread Mark, now if we just had a picture next to each one I would be set

Yes I have thought of that, I will work on it, the pics are in the service manual.

[fishb8]

I'm confused by my 2001 not having the 2 big rivets at the bottom. Also not having to take the rocker panel off.
I will be removing the 2002 dash today.