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Old 08-11-2016, 08:50 PM   #21
Ant-Knee
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Default Re: 1998 Carryall VI Transaxle Rebuild, Any Help??

Ok,

My bearings are pretty much shot as well, Could be the same problem..
Everything that I can see looks pretty good but the bearings are for sure worn.. Ill know more once I get the other 2 shafts out...

Ill get back to it tomorrow, Just finished cleaning up the cover and bolts..
thank you for your help, much appreciated...

Thanks,

Ant...




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Old 08-12-2016, 06:28 PM   #22
Ant-Knee
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Default Re: 1998 Carryall VI Transaxle Rebuild, Any Help??

Well I got the other gears out and Im not really pleased with my findings.. Think I need a new input shaft.. It looks like the input shaft was coming out of its place... If you look at the casing you can see where it was scraping, It also damaged the bottom of the input shaft, Look at pics below... I think I need to order the shaft and I mine as well put new syncros since it all has to come off anyways...

Please look at pics and if you see anything that don't look good , Please let me know...


Thanks,

Ant...














Heres the case , Look how it got chewed up.





Look what it did to the input shaft. Had to be lift up out of place..









I am also going to replace the lower gear that catches the govener, Looks a little beet up from hitting the case...

Let me know your thoughts guys,

Thanks,

Ant...
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Old 08-13-2016, 09:12 AM   #23
Ant-Knee
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Default Re: 1998 Carryall VI Transaxle Rebuild, Any Help??

Hello Again,

I have been looking at the diagram and it looks like what got destroyed is a guide,
not really the input shaft.. I didn't see the guide in the case at all, Did it get so torn up that it is completely gone? Am I correct here? Not really sure...

Can someone post a diagram for me here, I can't seem to post mine..
On my diagram it is # 37 and the part # is 1018894-01


Thanks,

Ant...
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Old 08-15-2016, 09:56 PM   #24
TahoeDawgZ71
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Default Re: 1998 Carryall VI Transaxle Rebuild, Any Help??

Ant-Knee,

Wish I would have seen this post sooner. If you're having trouble with the rebuild, you can ship the center chunk to me and I'll rebuild it for you. I don't hang out in the gas side of the forum much but I've been an avid member in the electric section for quite a few years not. I'm a former service manager from an authorized Club Car dealer. I worked there for 15 years before I started my own business last year. I've fixed thousands of these transaxles and yours definitely looks to be in good enough condition to be fixed. I don't think it has any serious damage. Send me a PM if you're interested.
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Old 08-16-2016, 03:03 AM   #25
Ant-Knee
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Default Re: 1998 Carryall VI Transaxle Rebuild, Any Help??

Well Im kind of in there now... LOL.

Appreciate the offer tho,
If I get it back together and it does not work , It will be coming your way...

Doesn't really seem to bad to do tho... This is the first one Ive ever got into..
The metal in the bottom of this input shaft threw me off being this is the first ive done...
Previous owner must have tried to rig this thing instead of fixing it the correct way...

Im guessing the plastic guide that was in their originally must have gave out and failed and instead of replacing that guide, looks like he tried to make his own guide with this metal crap in the bottom of the shaft causing even further damage to the casing instead.....


Thanks,

Ant...
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Old 08-16-2016, 10:13 AM   #26
TahoeDawgZ71
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Default Re: 1998 Carryall VI Transaxle Rebuild, Any Help??

Sounds good. Let me know if you need any help.
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Old 08-16-2016, 01:21 PM   #27
Shepard
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Default Re: 1998 Carryall VI Transaxle Rebuild, Any Help??

Quote:
Originally Posted by Ant-Knee View Post
Latest update ,
I got the case opened up,
Got couple gears out but I cant seem to get the shift fork out and the gears right next to it, See photos below, Last picture below I cant seem to get assemblies out...

Complete assembly Below


Position of shift Fork When case opened


The picture below is the 2 sets of gears I cant seem to get out..
Do I need to take something else out before these 2 shafts come out??



I have ordered The rear Axle Bearings Inner and outer for both sides along with the oil seals..
I have ordered all the bearings and seals for the rear as well...
I also ordered the sealant for the casing .. Think they ripped me off for the sealant but that's club car...
The gears and teethe look pretty good from what I can tell...

The problem that I was having was it would pop out of gear from time to time.. ( Not sure What holds it in gear)
The gears would grind when trying to put it in gear.. ( Synchros I think)
And the rear was whining ... ( Caused bye Bearings )

I need to know what would let it slip out of gear from time to time and what do I need to order to take care of the grinding when trying to put in gear, I am thinking the synchro clutch assembly is what I need but not really sure...


Thanks,

Ant...
From the side view in the one pic -- your sliding clutch - the slider the shift fork rides in looks worn. The teeth should have more detail - square ends not round. If the sycro ring is brass -- make sure there are no burrs. Use heavy weight gear oil -- it helps synchronizer stick to the drive gear bringing it up to speed.
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Old 08-16-2016, 03:58 PM   #28
Ant-Knee
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Default Re: 1998 Carryall VI Transaxle Rebuild, Any Help??

Quote:
Originally Posted by Shepard View Post
From the side view in the one pic -- your sliding clutch - the slider the shift fork rides in looks worn. The teeth should have more detail - square ends not round. If the sycro ring is brass -- make sure there are no burrs. Use heavy weight gear oil -- it helps synchronizer stick to the drive gear bringing it up to speed.

Thanks for your reply,
I will check that slider there...

Thanks,

Ant...
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Old 08-16-2016, 04:29 PM   #29
Ant-Knee
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Default Re: 1998 Carryall VI Transaxle Rebuild, Any Help??

Ok,
I ended up ordering a new case as well,
Don't want to have problems down the road cause I didn't change the case..
It is what it is..

So I am just waiting on parts to come in to get this baby back together.. Well I cleaned up and painted the axle tubes and the engine pan is primed just waiting for paint.. Looks much better then the rust .. Well once parts come in I will update post... thanks for all your help guys, Much appreciated...

Thanks,

Ant...







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Old 08-19-2016, 03:40 PM   #30
Ant-Knee
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Default Re: 1998 Carryall VI Transaxle Rebuild, Any Help??

Yippppeeee,

Got some parts in, Still waiting on a few more tho , Should all be here bye Tuesday..
That's the only thing that sux about ordering parts on the net, the wait time...

Ant...

Think this is the most expensive sealant Ive ever bought..Pretty big tube tho


Still waiting on one bearing.
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