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Old 06-02-2016, 06:02 AM   #11
G1-G9
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Default Re: All stock G9

So last night I was wire wheeling the frame and everything getting it ready for paint. I got to the rear-end of the cart and I had it on its side and the bottom of the rear end looked funny it looked like some of the aluminum had been eaten away so I wire wheeled it smooth. On the bottom by the plug it looked wavy and when I touched it the aluminum felt soft. So when I went to show my kid I pushed on it and my finger went right through it. Needles to say rear end oil leaked all over. So if anyone ever gets battery acid on the rear end always make sure that you get it all cleaned off. Who know how long that acid was sitting on the bottom of that rear end.
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Old 06-02-2016, 06:16 AM   #12
smokindawg
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Default Re: All stock G9

Having the rear end eaten thru is a big problem for sure. The rear end could be expensive, but hopefully you will find some way of replacing/repairing it at a reasonable cost.

Engine looks good though.
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Old 06-02-2016, 06:33 AM   #13
Dave in VA
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Default Re: All stock G9

I think that Tom may have a few extra G9 parts laying around...
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Old 06-02-2016, 06:49 AM   #14
G1-G9
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Default Re: All stock G9

Dave you are correct. I have lots of parts and spare carts. I had a rear end that had a broken shaft so we took the rear end out last night and swapped the shafts and put it all back in. I did not take any pictures last night because I was not going to touch my phone with how dirty my hands were. I will take some tonight before I get started.
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Old 06-05-2016, 10:23 AM   #15
jacart
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Default Re: All stock G9

How did you get the motor so clean? Looks very good.
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Old 06-05-2016, 10:11 PM   #16
G1-G9
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Default Re: All stock G9

I put in the parts washer and took the brush to it. Soft wire wheel on the valve cover helped it shine.
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Old 06-06-2016, 05:43 AM   #17
G1-G9
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Default Re: All stock G9

Here are a couple pics or the rear end. This is what battery acid will do to aluminum.
Attached Images
File Type: jpg IMG_20160602_095218169.jpg (146.3 KB, 0 views)
File Type: jpg IMG_20160602_095243713.jpg (56.5 KB, 0 views)
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Old 06-06-2016, 05:51 AM   #18
G1-G9
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Default Re: All stock G9

Now im just trying to get things cleaned up to put the engine in. The cart will get tipped on its side so I can wire wheel the bottom side then prime and paint. Everything will be coming out of the engine compartment including the gas tank for final paint. I still need to rebuild the spot for the battery.
Attached Images
File Type: jpg IMG_20160602_095324074.jpg (77.1 KB, 0 views)
File Type: jpg IMG_20160602_095346978.jpg (84.9 KB, 0 views)
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Old 06-06-2016, 08:25 AM   #19
smallblock450sl
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Default Re: All stock G9

How did battery acid get to the transaxle?
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Old 06-06-2016, 08:33 AM   #20
marks141
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Default

Battery fell over onto the primary and the primary flung it everywhere


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