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Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV.



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Old 09-19-2011, 12:01 PM   #1
LostHusker
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Default EZGO Rivet List

Well since I have two carts now apart, I felt I needed to look up some information, since I had it I felt it was necessary to share this will everyone else. I would think that someone else could use this information as well. If I have missed something on the list let me know and I will add it to the list accordingly, but I think I have gotten most of it. Hope this helps someone.

This is a list of Rivets needed if doing a complete frame break down. I pulled this information from Service Parts Manual starting 2003. Some/Most of these parts will also work on older EZGO models back to 1994, to the Medalist. There are some parts that are different, please refer to your cart to make sure. The Front Cowl Rivels are expandable (Molley Type)



1. Body Front
Dash area 3/16” x 1” Aluminum x 9
Vinyl Trim sides that hold mat down and bottom of dash 3/16” x 1” AL x 10
Bottom of Front Cowl 3/16” x ¾” Stainless x 2
Front Shock Cover ¼” x 1” x 2
Key Switch Plate, it was not listed, but a set of screws will work.


2. Body Mid-Section Floor Pan and Fire Wall Area
Rivet 3/16” x 9/16” x 16
Rear fender area ¼” x ¾” LG x 8


3. Body Rear
Seat Hinge 3/16” x ¾” Stainless x 4
Bag Well ¼” x ¾” x 2
Rear Bumper 3/16” x 9/16” Aluminum x 4
Bottom of Rear Body Rocker Panel area ¼” x 9/16” Aluminum x 4
Rocker Panels 3/16” x 15/16” x 4
Front of Rear Body Floor Pan Area 5/32” x 9/16” x 6
Horn Button if equipped Rivet 3/16” x 1” LG x 2
Charger Receptacle 3/16” x 1” Aluminum x 4
Attached Files
File Type: doc EZGO Rivet Parts List.doc (21.5 KB, 68 views)
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Old 09-19-2011, 12:31 PM   #2
madoc1
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Default Re: EZGO Rivet List

thx. mark. always wondered. saved it to my cart tech file.
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Old 09-19-2011, 12:33 PM   #3
LostHusker
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Default Re: EZGO Rivet List

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Originally Posted by madoc1 View Post
thx. mark. always wondered. saved it to my cart tech file.
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Old 09-19-2011, 10:46 PM   #4
Coltf1991
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Default Re: EZGO Rivet List

Thanks Mark!!! Great reference for new guys(like myself) when doing a frame up restoration! I am surprised you released this seeing you are so damm secretive about everything
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Old 09-20-2011, 07:14 AM   #5
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Default Re: EZGO Rivet List

Just about what I am building, this is good info for everyone.
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Old 09-21-2011, 09:13 PM   #6
TGJR
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Default Re: EZGO Rivet List

I have a couple of the "TXT body rivet kit" packages from EZGO. Any idea what this list includes that the package from EZGO doesn't?
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Old 09-21-2011, 09:43 PM   #7
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Default Re: EZGO Rivet List

The Ezgo Rivet set or kit is for body replacement only. So it doesn't cover the floor or firewall tin or the dash, stuff like that.
I'm putting a complete kit together for the guys that want to do frame up restorations. I am building my list and LH will be the guinea pig
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Old 09-21-2011, 09:53 PM   #8
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Default Re: EZGO Rivet List

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Originally Posted by scottyb View Post
The Ezgo Rivet set or kit is for body replacement only. So it doesn't cover the floor or firewall tin or the dash, stuff like that.
I'm putting a complete kit together for the guys that want to do frame up restorations. I am building my list and LH will be the guinea pig
Scotty, I got the kits from you. I didn't take the dash off but I did remove the floor pan. I'm pretty sure I found some rivets that will work for that. Do you know if your kit includes the rivets for the charger receptacle?
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Old 09-21-2011, 09:57 PM   #9
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Default Re: EZGO Rivet List

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Originally Posted by TGJR View Post
Scotty, I got the kits from you. I didn't take the dash off but I did remove the floor pan. I'm pretty sure I found some rivets that will work for that. Do you know if your kit includes the rivets for the charger receptacle?
Yes the ezgo kits should have 4 expanding rivets for the receptacle. The floor takes 5 extra 3/16 x 1/2 x 5/8 head Rivets. You should already have the 5 for the rear of floor because they hold the body down thru the floor to the frame.
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Old 09-21-2011, 11:17 PM   #10
Coltf1991
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Default Re: EZGO Rivet List

Quote:
Originally Posted by scottyb View Post
The Ezgo Rivet set or kit is for body replacement only. So it doesn't cover the floor or firewall tin or the dash, stuff like that.
I'm putting a complete kit together for the guys that want to do frame up restorations. I am building my list and LH will be the guinea pig
Thats one hell of an idea Scotty. You will have folks flocking over that
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