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06-02-2016, 08:45 AM
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#1 |
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Gone Wild
 Join Date: Jan 2009
Location: North Topsail Beach, NC
Posts: 231
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2004 PDS wiring...
Hey guys, need some help on a 36volt Ezgo PDS golf cart..I think its a 2004, not sure...The owner was trying to replace the F/R switch and did not mark the wires and has no idea where they go.
Figured it would be a easy job, however the controller is a 1206-03. I can not find a wiring diagram for a 1206-03, plenty of the all the other 1206 models but not the 03. It only has three lugs and a 6 pin connector.... So if anyone has a diagram or can tell me where the wires go from the motor to the controller to the F/R switch that would be great... Thanks Bill PS..please don't just say stickys...There is a picture of a 1206-03 but no wiring diagram unless there is another one some where else.... Last edited by ncseadad; 06-02-2016 at 08:47 AM.. Reason: add information |
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06-02-2016, 08:47 AM
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#2 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,406
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Re: 2004 PDS wiring...
2004 PDS had a 10 pin connector.
2004 series cart has a 6 pin. Sounds like you have series cart. |
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06-02-2016, 09:46 AM
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#3 |
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Gone Wild
Join Date: Jan 2009
Location: North Topsail Beach, NC
Posts: 231
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Re: 2004 PDS wiring...
Hey ScottyB....I saw that diagram but that is a 1206 controller...It has 4 lugs...The 1206-03 only has three lugs and the 6 pin connector. This cart was brought to me with the new F/R switch laying in the floor...so I need to know what numbered motor wire goes to where on the controller and to the F/R switch....Three lug controller...
Thanks.....and waiting.... |
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06-02-2016, 09:58 AM
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#4 |
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Techno-Nerd
Join Date: Jun 2011
Location: West Virginia
Posts: 19,654
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Re: 2004 PDS wiring...
Sounds like you have a stock series controller without a A2 terminal. It is wired up the same, except for the A2 cable from controller to F/R switch, which doesn't exist.
Here is a schematic that I erased the A2 cable and A2 terminal from. |
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06-02-2016, 09:59 AM
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#5 |
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Master of All Things
Join Date: May 2013
Location: West Columbia, Texas
Posts: 17,976
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Re: 2004 PDS wiring...
Here is a 3 blade controller wiring diagram for a series cart....
AXE Series Cable install diagram #1.jpg |
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06-02-2016, 10:02 AM
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#6 |
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Master of All Things
Join Date: May 2013
Location: West Columbia, Texas
Posts: 17,976
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Re: 2004 PDS wiring...
crap.....ya beat me to it Johnnie.....lol
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06-02-2016, 11:13 AM
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#7 |
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Gone Wild
Join Date: Jan 2009
Location: North Topsail Beach, NC
Posts: 231
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Re: 2004 PDS wiring...
OK..thanks a million...this is the diagram I was looking for...HOWEVER...one of the two is marked backwards....for example...on the one JohnnieB sent A1 from motor goes to M- on controller and A2 goes to F/R switch....On the one Sir Nuke sent A1 from motor goes to F/R switch and A2 goes to M-......
If the one JohnnieB sent is correct, which one of the letters (ABCD) is the top post on the F/R switch in the golf cart.... |
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06-02-2016, 11:23 AM
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#8 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,406
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Re: 2004 PDS wiring...
There is more than one way to cable this cart. Follow one diagram or the other - DO NOT mix part of diagram a with part of diagram b
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06-02-2016, 11:27 AM
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#9 |
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Gone Wild
Join Date: Jan 2009
Location: North Topsail Beach, NC
Posts: 231
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Re: 2004 PDS wiring...
LOL....you guys are sooo special....
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06-02-2016, 11:28 AM
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#10 |
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Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,406
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Re: 2004 PDS wiring...
We are here to help
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