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| Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
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02-26-2017, 07:20 PM
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#1 |
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Gone Wild
Join Date: Sep 2015
Location: San Antonio, TX
Posts: 260
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Secondary clutch fell off G1
Driving around and bam. Outer sheave just fell off. Lost the castle nut and the key. Where can I get them and why in the he'll would it just fall off? I had the retaining pin in there. How could that happen??
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02-26-2017, 09:31 PM
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#2 |
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Over This Interview Is...
Join Date: Jun 2012
Location: AZ
Posts: 17,449
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Re: Secondary clutch fell off G1
The locknut is known to wear out. A replacement locknut should do the trick. I have seen this one before. Be careful not to over torque the nut. The threaded portion of the input shaft will break off & that's bad....
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02-26-2017, 10:02 PM
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#3 |
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Gone Wild
Join Date: Sep 2015
Location: San Antonio, TX
Posts: 260
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Re: Secondary clutch fell off G1
So I lost the key and nut. Where can I find replacements?
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02-26-2017, 11:41 PM
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#4 |
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Over This Interview Is...
Join Date: Jun 2012
Location: AZ
Posts: 17,449
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Re: Secondary clutch fell off G1
Items number 7 & 10. Just punch those part numbers into your Internet search of choice.
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02-27-2017, 12:02 AM
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#5 |
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Gone Wild
Join Date: Sep 2015
Location: San Antonio, TX
Posts: 260
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Re: Secondary clutch fell off G1
Awesome. Thanks!! I had the one for the key but couldn't find the number for the nut. Thanks again buddy.
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02-27-2017, 09:30 AM
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#6 |
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Gone Wild
Join Date: Sep 2015
Location: San Antonio, TX
Posts: 260
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Re: Secondary clutch fell off G1
I just bought three of each after reading the other thread. Any reason why or how the nut could have come off with the cotter pin in?
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02-27-2017, 09:44 AM
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#7 |
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maintaining a low profile
 Join Date: Oct 2009
Location: SW Virginia USA
Posts: 6,314
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Re: Secondary clutch fell off G1
Broken nut?? How else could the nut get past the cotter pin?
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02-27-2017, 11:52 AM
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#8 |
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Gone Wild
Join Date: Sep 2015
Location: San Antonio, TX
Posts: 260
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Re: Secondary clutch fell off G1
No clue. Are there any unbreakable industrial titanium cotter pins out there? 🤣
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02-27-2017, 11:58 AM
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#9 |
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Gone Wild
Join Date: Oct 2016
Location: Dundee quebec
Posts: 3,190
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Re: Secondary clutch fell off G1
I have replaced cotter pins with roll pins with great success. Just safety wire it if it is not tight enough in the hole.
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02-27-2017, 12:54 PM
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#10 |
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Over This Interview Is...
Join Date: Jun 2012
Location: AZ
Posts: 17,449
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Re: Secondary clutch fell off G1
I almost think I would rather it come off, than stay on flopping around loose tearing up unobtainable Input shaft.
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