lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas EZGO
Gas EZGO Gas EZGO Marathon, Medalist, TXT and RXV.



Post New Thread  Reply
 
Thread Tools Display Modes
Old 09-16-2012, 09:10 AM   #1
dodgepa
Not Yet Wild
 
Join Date: Sep 2012
Posts: 18
Default 1986 Marathon drive clutch change

I've decided to change the drive clutch on my '86 marathon. New clutch is on the way and I'd like to get the old one off now. Can anyone walk me through the procedure. Pictures would be great. This is my first cart and have never done this before. Thanks
dodgepa is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Old 09-16-2012, 10:25 AM   #2
kyerik
Gone Wild
E-Z-GO
 
Join Date: Aug 2012
Location: South central IL
Posts: 287
Default Re: 1986 Marathon drive clutch change

1. Remove the 7/16 inch bolt that holds the clutch on
2. The end of the clutch hub will be threaded (there may be a washer that needs to be pried off to expose the threads)- you will need to find a hardened bolt (Grade 8 or better) that perfectly matches these threads- some clutches have a 3/4 inch fine thread, mine was a 14 mm fine thread.
3. Cut a 1/2 grade 5 bolt about 3.75 inches long (don't use a grade 2-3 bolt- it may become deformed and stick in the end of the crankshaft- btdt)- the threads don't matter
4. Insert the 1/2 bolt into the hole (with the unthreaded end toward the crankshaft) into the hole in the clutch hub. Note: use a 5/8" bolt if you have a 3/4" threaded hole in the end of the hub (step 2) and if the 5/8" bolt will fit through the clutch hub hole (a 5/8 wouldn't fit into mine since the trheaded hole was only 14 mm).
5. Thread the bolt with a head into the end of the clutch hub- do not cross thread it- tighten it until the clutch pops off (you may need to use an air impact wrench because the engine will try to spin as you tighten the bolt)

kyerik is offline   Reply With Quote
Old 09-16-2012, 11:14 AM   #3
dodgepa
Not Yet Wild
 
Join Date: Sep 2012
Posts: 18
Default Re: 1986 Marathon drive clutch change

Thanks alot. Im going ahead with this because Im assuming it is going to help the lack of power up hills, the vibration and all the rattling noise. The driven clutch seems to be working as intended but it may need parts after I get new drive clutch on.
dodgepa is offline   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas EZGO


Thread Tools
Display Modes


Similar Threads
Thread Forum
Need a drive clutch for my 83 Marathon Gas Gas EZGO
drive clutch on 85 marathon Gas EZGO
83 ezgo marathon drive clutch Gas EZGO
Needed marathon drive clutch Gas EZGO
wtb marathon drive clutch Golf Carts and Parts


All times are GMT -5. The time now is 04:18 PM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.