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Old 08-27-2017, 04:11 PM   #21
Jkirby891
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Default Re: 2001 ezgo 36v no solenoid click

Thank you guys for the input I promise I'll let you know my findings tomorrow.
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Old 08-28-2017, 12:32 PM   #22
Jkirby891
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Default Re: 2001 ezgo 36v no solenoid click

Ok so I have completely rewired every wire on the carts system except the larger gauge power and grounds coming from controller and motor. I also replace solenoid, forward roller switch and pedal micro switch. the micro switch was fried so before when I turned ignition on it was automatically smoking the solenoid.

Now when key is on I see no smoke until I press the gas pedal once pressed solenoid starts to smoke. I don't see any wires rubbed bare and the diode side with line is on the positive terminal.

Can someone please give me some more direction?
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Old 08-28-2017, 02:37 PM   #23
mgray70
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Default Re: 2001 ezgo 36v no solenoid click

Post a pic of how your solenoid is wired. Something is backwards somewhere. It's grounding out when you press the pedal. You can remove the diode until you get it figured out. It could possible be bad causing the dead short.

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Old 08-28-2017, 02:47 PM   #24
Jkirby891
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Default Re: 2001 ezgo 36v no solenoid click

Quote:
Originally Posted by mgray70 View Post
Post a pic of how your solenoid is wired. Something is backwards somewhere. It's grounding out when you press the pedal. You can remove the diode until you get it figured out. It could possible be bad causing the dead short.

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removing it now. Right before reading this I found a post with same issue guiding me in this direction also.


I believe the diode is causing the short. waiting for my guy to get back with a new micro switch. thank you for your input.
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Old 08-28-2017, 03:31 PM   #25
Jkirby891
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Default Re: 2001 ezgo 36v no solenoid click

Removing diode fixed the shorting out issue. Finally this problem cart has a good working ignition system however it will still not move in forward or reverse.

So now solenoid is clicking and have no movement.
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Old 08-28-2017, 03:41 PM   #26
mgray70
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Default Re: 2001 ezgo 36v no solenoid click

Go back to post number 2, and follow the diagnostic check list. Also inspect the FNR for any burnt wires or lugs.

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Old 08-28-2017, 04:34 PM   #27
Jkirby891
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Default Re: 2001 ezgo 36v no solenoid click

while testing the high amperage circuit I found a broken cable goin to s2 of the motor from the fnr switch. Going to replace and see if it is that last problem.
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Old 08-28-2017, 05:36 PM   #28
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Default Re: 2001 ezgo 36v no solenoid click

broken connector on s2 terminal of motor. Cart is back in action. Thank you for the help as always all of you guys are great.
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Old 08-28-2017, 06:01 PM   #29
mgray70
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Default Re: 2001 ezgo 36v no solenoid click

Glad it was a simple cheap fix! Not a controller.

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Old 08-28-2017, 07:06 PM   #30
Jkirby891
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Default Re: 2001 ezgo 36v no solenoid click

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Originally Posted by mgray70 View Post
Glad it was a simple cheap fix! Not a controller.

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Me too! Thanks again!
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