2003 clutch photos needed

lockman1 · 01-17-2010, 10:25 AM

Here's some pics for you... if you still need them!

russell · 01-17-2010, 11:12 PM

thanks lockman1 ,pics were a great help
it seems theres a metal bush on the primary weight where the pin slots through.
on all three primary weights this bush is worn very badly and as specs say there should be no mesureable wear them , im hoping this is the problem. the buttons look good but i may as well replace them also
the grating noise it was making was quite noticable so im hoping the new pasts will fix it
thanks for everyones help with this and ill let you know how it went when i fit the new parts
cheers russell

scottyb · 01-18-2010, 12:02 AM

NICE post Don

agsbill · 01-20-2010, 11:02 PM

It must really be lonely over at the Yamaha site.....I might go over there and give out some bad information.

Bill

russell · 02-13-2010, 07:36 AM

finally got weights and buttons,installed them only to find that they wernt the problem.now another hire buggy is making the same grinding noise when moving.are there any gearbox bearings etc that could make this noise,buggies run fine except for noise.thanks

russell · 02-14-2010, 05:05 AM

well i finally found what was making the noise
the driven clutch rubber bumpers were touching the metal peakes on the other side of the plate. when the clutch engaged they pressed against each other making a horrible grating sound .pulled off clutch and aligned bumpers with valleys on the other side of the plate,no more noise

01-17-2010, 11:12 PM	#12
russell Not Yet Wild Join Date: Jan 2010 Location: far north queensland australia Posts: 9	Re: 2003 clutch photos needed thanks lockman1 ,pics were a great help it seems theres a metal bush on the primary weight where the pin slots through. on all three primary weights this bush is worn very badly and as specs say there should be no mesureable wear them , im hoping this is the problem. the buttons look good but i may as well replace them also the grating noise it was making was quite noticable so im hoping the new pasts will fix it thanks for everyones help with this and ill let you know how it went when i fit the new parts cheers russell

01-18-2010, 12:02 AM	#13
scottyb Happy Carting Join Date: Dec 2007 Location: Southern California Posts: 73,419	Re: 2003 clutch photos needed NICE post Don

01-20-2010, 11:02 PM	#14
agsbill Getting Wild Join Date: Jun 2008 Location: Gainesville, Ga Posts: 76	Re: 2003 clutch photos needed It must really be lonely over at the Yamaha site.....I might go over there and give out some bad information. Bill

02-13-2010, 07:36 AM	#15
russell Not Yet Wild Join Date: Jan 2010 Location: far north queensland australia Posts: 9	Re: 2003 clutch photos needed finally got weights and buttons,installed them only to find that they wernt the problem.now another hire buggy is making the same grinding noise when moving.are there any gearbox bearings etc that could make this noise,buggies run fine except for noise.thanks

02-14-2010, 05:05 AM	#16
russell Not Yet Wild Join Date: Jan 2010 Location: far north queensland australia Posts: 9	Re: 2003 clutch photos needed well i finally found what was making the noise the driven clutch rubber bumpers were touching the metal peakes on the other side of the plate. when the clutch engaged they pressed against each other making a horrible grating sound .pulled off clutch and aligned bumpers with valleys on the other side of the plate,no more noise

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