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02-10-2013, 04:04 PM
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#1 |
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Gone Wild
Join Date: Feb 2008
Location: Virginia Beach, Virginia
Posts: 234
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rehabing my axle
After I did this to my cart:
  I got a used DANA 73500G01 for 50 bucks from a cart that had caught fire. Soon after I installed I noticed a clicking from it that would increase with speed. I want to replace ALL bearings and seals. Does anyone have a link to a source that I can get all the parts I need? Thanks in advance  |
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02-10-2013, 04:42 PM
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#2 |
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Gone Mad
 Join Date: Oct 2009
Location: Buford, GA
Posts: 8,988
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Re: rehabing my axle
Owner's, Parts, and Service Manuals:
http://www.buggiesgonewild.com/elect...g-manuals.html Dana Axle: http://www.buggiesgonewild.com/attac...5-28148g01.pdf |
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02-10-2013, 04:58 PM
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#3 |
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Gone Wild
Join Date: Feb 2008
Location: Virginia Beach, Virginia
Posts: 234
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Re: rehabing my axle
Thanks Yurtle! I noticed the the service manual is for '88-'95. The axle is out of a 2004 cart. Will the parts in the manual fit my axle?
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02-10-2013, 05:01 PM
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#4 |
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I Refuse To Get Stuck!!!
Join Date: Jun 2010
Location: Hilton,NY
Posts: 5,427
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Re: rehabing my axle
If this was caused by things like Jumps,and you plan to continue doing it,I'd build an axle-truss to strengthen the axle.I busted the case on my G2-axle last year doing stuff like that.
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02-10-2013, 05:20 PM
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#5 | |
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Gone Mad
Join Date: Oct 2009
Location: Buford, GA
Posts: 8,988
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Re: rehabing my axle
Quote:
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02-10-2013, 05:23 PM
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#6 |
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Gone Wild
Join Date: Feb 2008
Location: Virginia Beach, Virginia
Posts: 234
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Re: rehabing my axle
No jumps. There were 4 300lb people on the back seat
 . One of them was standing and he jumped up, when he came down... SNAP! |
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02-10-2013, 05:27 PM
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#7 |
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I Refuse To Get Stuck!!!
Join Date: Jun 2010
Location: Hilton,NY
Posts: 5,427
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Re: rehabing my axle
If that is the "Normal-Load" for the cart,add the truss.Once the springs bottom out,the axle becomes the suspension,it starts flexing,and snaps the tube or the case.
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02-10-2013, 05:29 PM
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#8 |
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Gone Wild
Join Date: Feb 2008
Location: Virginia Beach, Virginia
Posts: 234
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Re: rehabing my axle
Got any pics of the truss?
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02-10-2013, 05:37 PM
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#9 |
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I Refuse To Get Stuck!!!
Join Date: Jun 2010
Location: Hilton,NY
Posts: 5,427
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Re: rehabing my axle
Click on my Avatar-Pic.Go to my Albums,Click on "Marathon-TXT Opposed Twin" folder.The first pic on the left shows mine.
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02-10-2013, 05:54 PM
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#10 |
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Gone Wild
Join Date: Aug 2011
Location: Central Delaware
Posts: 859
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Re: rehabing my axle
Pachanga, that's a decent looking job on the truss. However, Otter, since you are going to have the axle out, you might want to consider having a good aluminum welder fabricate a nice welded on truss for you. It will be infinitly stronger than any bolt-on can be and should eliminate any further concerns.
http://www.pirate4x4.com/forum/gener...e-trusses.html A look through this page should give you some good ideas. The one at the bottom is a real sweet manufactured piece. |
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