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Old 11-22-2016, 04:53 AM   #1
Rick 1967
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Default 2004 Club Car lift Kit

I have just recently purchased a 2004 Club car that has had a lift kit and big tyres and rims fitted. This cart had a seized drive motor which I have had rewound. When you go to take off at low speed it jerks and does not travel smooth. When you look at the rear end and the diff it appears to move quite a bit. Would this be due to the lift kit that has been fitted? Looking for a bit of help as this is my first cart. Cheers.
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Old 11-22-2016, 12:32 PM   #2
tag50
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Default Re: 2004 Club Car lift Kit

Check the tightness of the U-bolt nuts. They may or may not be the cause of your problem but they need to be checked monthly anyway.


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Old 11-22-2016, 04:07 PM   #3
bird6246
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Default Re: 2004 Club Car lift Kit

U bolts... tighten them with a half inch impact till the plate starts to bend, that has been the only way i know to be sure there tight.
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Old 11-22-2016, 05:55 PM   #4
Rick 1967
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Default Re: 2004 Club Car lift Kit

Cheers guys appreciate the feedback will give that a go.
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Old 11-26-2016, 04:58 PM   #5
Rick 1967
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Default Re: 2004 Club Car lift Kit

Bit of an update on my issue. I have checked all the suspension and diff mounting bolts and all good. It appears to be electrical, when you feather the throttle it appears that the electric motor is cutting in and cutting out giving you a jerking motion. Could this be an issue with the controller ??
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Old 11-26-2016, 07:06 PM   #6
tag50
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Default Re: 2004 Club Car lift Kit

Hopefully it's the MCOR (cheaper fix). With the key off, pump the go pedal 20-25 times then see if there's an improvement.


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Old 11-26-2016, 11:18 PM   #7
Rick 1967
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Default Re: 2004 Club Car lift Kit

Sorry to sound like a dummy but whats a MCOR ??
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Old 11-27-2016, 07:32 AM   #8
blekenbleu
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Default Re: 2004 Club Car lift Kit

Quote:
Originally Posted by Rick 1967 View Post
whats a MCOR ??
"Motor Controller Output Regulator" converts pedal movement into electrical values. http://www.buggiesgonewild.com/elect...explained.html
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Old 11-27-2016, 01:45 PM   #9
Nsane
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Default Re: 2004 Club Car lift Kit

Does sound like a MCOR acting up, TahoeDawg (David) has them in stock and would know which one you have by your ser#.
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Old 11-28-2016, 02:38 AM   #10
Rick 1967
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Default Re: 2004 Club Car lift Kit

Thanks guys !!!
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