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Electric Club Car Electric DS, and Precedent golf cars |
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03-07-2019, 09:10 AM | #1 |
Not Yet Wild
Join Date: Feb 2015
Posts: 13
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Replacement brushes
I am looking for replacement brushes for a club car carryall. Unfortunately. I do not know the year of this golf cart {no serial number tag} but I believe it is 1996. I also do not know the part number for the motor because the tag is readable. This carryall is equipped with four brakes.
The motor is 48 V and has two part numbers listed on the motor tag. The first number is101?875-04 and the second is 000-4008, but the tag is almost unreadable and I am not sure of these numbers at all. The brushes themselves measure 5/8 wide and 1 inch tall and have a number stamped on the back of the brushes (H835) As a hobby, I service about 30 electric golf carts but have never ventured inside the motor case. If I knew the proper part number for the motor or even the part number for the brush itself, this would help me in my search for new brushes. |
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03-07-2019, 09:40 AM | #2 |
Gone Wild
Join Date: Nov 2012
Posts: 379
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Re: Replacement brushes
I'd take the motor off, send it to Plum Quick and let them rebuild.
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03-07-2019, 11:28 AM | #3 |
Not Yet Wild
Join Date: Feb 2015
Posts: 13
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Re: Replacement brushes
The motor ran well before its teardown, just has some bearing noise and needed new brushes.
I have already turned the commutator down and have the bearings that I need. I just need some good part numbers for either the motor or the brush itself along with a supplier these brushes. I service about 30 golf carts where I live and there are probably 8 to 10 that have a motor noise to a certain degree. |
03-07-2019, 11:53 AM | #4 |
Bonafide Nincompoop
Join Date: Dec 2015
Location: Charlottesburg Va
Posts: 8,987
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Re: Replacement brushes
Get in touch with David at Revolution Golf cars. He can get you the right ones.
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03-07-2019, 12:27 PM | #5 |
MOD of all BS!
Join Date: Sep 2011
Location: Florida
Posts: 17,477
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Re: Replacement brushes
Yeah, call David Hicks at Revolution Golf Cars 706-431-3917.
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03-07-2019, 02:34 PM | #6 |
Bonafide Nincompoop
Join Date: Dec 2015
Location: Charlottesburg Va
Posts: 8,987
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Re: Replacement brushes
Also if the motors have worn splines in the coupler, or the input splines on the transmission are worn, get a motor centering kit, it will prevent future noise and vibration from the motor wobbling on the trans input shaft. David has those too.
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03-10-2019, 08:24 AM | #7 |
Not Yet Wild
Join Date: Apr 2016
Location: North Mississippi
Posts: 20
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Re: Replacement brushes
You can probably take that motor & brushes to any local electric motor, starter, and alternator rebuilder & have them match up the brushes.
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