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Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV. |
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#1 |
Just one day at a time
![]() ![]() Join Date: Sep 2009
Location: South TX
Posts: 8,651
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![]() Well since I have two carts now apart, I felt I needed to look up some information, since I had it I felt it was necessary to share this will everyone else. I would think that someone else could use this information as well. If I have missed something on the list let me know and I will add it to the list accordingly, but I think I have gotten most of it. Hope this helps someone.
![]() This is a list of Rivets needed if doing a complete frame break down. I pulled this information from Service Parts Manual starting 2003. Some/Most of these parts will also work on older EZGO models back to 1994, to the Medalist. There are some parts that are different, please refer to your cart to make sure. The Front Cowl Rivels are expandable (Molley Type) 1. Body Front Dash area 3/16” x 1” Aluminum x 9 Vinyl Trim sides that hold mat down and bottom of dash 3/16” x 1” AL x 10 Bottom of Front Cowl 3/16” x ¾” Stainless x 2 Front Shock Cover ¼” x 1” x 2 Key Switch Plate, it was not listed, but a set of screws will work. 2. Body Mid-Section Floor Pan and Fire Wall Area Rivet 3/16” x 9/16” x 16 Rear fender area ¼” x ¾” LG x 8 3. Body Rear Seat Hinge 3/16” x ¾” Stainless x 4 Bag Well ¼” x ¾” x 2 Rear Bumper 3/16” x 9/16” Aluminum x 4 Bottom of Rear Body Rocker Panel area ¼” x 9/16” Aluminum x 4 Rocker Panels 3/16” x 15/16” x 4 Front of Rear Body Floor Pan Area 5/32” x 9/16” x 6 Horn Button if equipped Rivet 3/16” x 1” LG x 2 Charger Receptacle 3/16” x 1” Aluminum x 4 |
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#2 |
no clue
![]() ![]() Join Date: Sep 2009
Location: spicewood, texas
Posts: 3,308
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![]() thx. mark. always wondered. saved it to my cart tech file.
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#3 |
Just one day at a time
![]() ![]() Join Date: Sep 2009
Location: South TX
Posts: 8,651
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#4 |
Gone Wild
![]() ![]() Join Date: Jul 2011
Location: Houston, TX
Posts: 2,901
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![]() Thanks Mark!!! Great reference for new guys(like myself) when doing a frame up restoration! I am surprised you released this seeing you are so damm secretive about everything
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#5 |
Just one day at a time
![]() ![]() Join Date: Sep 2009
Location: South TX
Posts: 8,651
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![]() Just about what I am building, this is good info for everyone.
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#6 |
Gone Wild
Join Date: Jun 2011
Posts: 194
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![]() I have a couple of the "TXT body rivet kit" packages from EZGO. Any idea what this list includes that the package from EZGO doesn't?
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#7 |
Happy Carting
![]() ![]() Join Date: Dec 2007
Location: Southern California
Posts: 74,064
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![]() The Ezgo Rivet set or kit is for body replacement only. So it doesn't cover the floor or firewall tin or the dash, stuff like that.
I'm putting a complete kit together for the guys that want to do frame up restorations. I am building my list and LH will be the guinea pig ![]() |
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#8 | |
Gone Wild
Join Date: Jun 2011
Posts: 194
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#9 |
Happy Carting
![]() ![]() Join Date: Dec 2007
Location: Southern California
Posts: 74,064
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![]() Yes the ezgo kits should have 4 expanding rivets for the receptacle. The floor takes 5 extra 3/16 x 1/2 x 5/8 head Rivets. You should already have the 5 for the rear of floor because they hold the body down thru the floor to the frame.
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#10 | |
Gone Wild
![]() ![]() Join Date: Jul 2011
Location: Houston, TX
Posts: 2,901
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