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Electric Club Car Electric DS, and Precedent golf cars |
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Thread Tools | Display Modes |
08-15-2020, 10:22 PM | #1 |
Not Yet Wild
Join Date: Aug 2014
Location: Lillington, NC
Posts: 32
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03 Club Car DS Factory Limo Hop Up Build in process Questions
It’s been a while and I’m currently working on a new build. Below I’m listing the parts I’m working with for the build along with some pictures. It’s a 2003 Club Car DS factory limo.Running 8-6v Crown H19s. I’m upgrading the motor, main solenoid,battery wires, controller, getting rid of the factory forward and reverse lever and installing a toggle switch with ITS series multi-solenoid F-N-R.
Parts list installing: Alltrax SR48600 Controller 2-White Rogers 48v 586 solenoids MZJ400A main solenoid F-N-R toggle switch 1 resistor 1 diode 1 ANN400 fuse Plum Quick Rattlesnake I’d like to say I love wiring but mainly I love the install part of things like soldering, finding spots for things to go, and cleanliness of a job well done not reading schematics. Now on to my issue/questions. With all the parts I received a E-Z-GoITS Series Multi Solenoid diagram,Alltrax manual, Plum quick paper on what not to do,and Axe club car series motor schematic. None of the paperwork helps me out. Where do I even begin? Maybe someone can direct me in the right direction. Thanks in advance. |
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08-16-2020, 12:08 AM | #2 |
Gone Wild
Join Date: Apr 2020
Location: Hurricane, Utah
Posts: 2,802
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Re: 03 Club Car DS Factory Limo Hop Up Build in process Questions
May be a dumb question (I am really good at those!) but why multiple solenoids?
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08-16-2020, 08:05 AM | #3 |
Grumpy Old Guy
Join Date: Jun 2014
Location: SEMO
Posts: 2,706
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Re: 03 Club Car DS Factory Limo Hop Up Build in process Questions
I believe he's going to use those as forward and reverse contactors.
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08-16-2020, 11:31 AM | #4 |
Gone Wild
Join Date: Apr 2020
Location: 1000 Oaks, SOCAL
Posts: 424
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Re: 03 Club Car DS Factory Limo Hop Up Build in process Questions
I didn't like the idea of the Alltrax 400A fuse hanging off a battery terminal so I mounted it on the frame rail behind the batteries.
Now I don't have to pull the battery terminal cable to disconnect, that can be done at the fuse. |
08-16-2020, 12:08 PM | #5 |
Gone Loco
Join Date: Jul 2020
Location: South Florida
Posts: 1,123
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Re: 03 Club Car DS Factory Limo Hop Up Build in process Questions
Those are nice cables...did you assemble them or get them that way? Where from?
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08-16-2020, 12:56 PM | #6 | |
Gone Wild
Join Date: Dec 2009
Location: Aiken, SC
Posts: 13,188
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Re: 03 Club Car DS Factory Limo Hop Up Build in process Questions
Quote:
As for wiring your cart is based on a DS so get the wiring diagram for that for the wiring colors for key switch and throttle. The rest you will just have to figure out. |
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08-16-2020, 01:04 PM | #7 |
Gone Wild
Join Date: Sep 2013
Location: Alabama
Posts: 772
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Re: 03 Club Car DS Factory Limo Hop Up Build in process Questions
I can't help you with your install but do have a question.
Did you double check that the EZGo inductive throttle sensor is compatible with your CC DS? |
08-16-2020, 01:12 PM | #8 |
Gone Wild
Join Date: Dec 2009
Location: Aiken, SC
Posts: 13,188
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Re: 03 Club Car DS Factory Limo Hop Up Build in process Questions
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08-16-2020, 01:42 PM | #9 |
Gone Wild
Join Date: Sep 2013
Location: Alabama
Posts: 772
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Re: 03 Club Car DS Factory Limo Hop Up Build in process Questions
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08-16-2020, 01:48 PM | #10 |
Not Yet Wild
Join Date: Aug 2014
Location: Lillington, NC
Posts: 32
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Re: 03 Club Car DS Factory Limo Hop Up Build in process Questions
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