1995 EZGO 804 Robin295 CC

FireFighter802 · 04-12-2011, 04:33 PM

i need help guys please stil a lil new and not sure what to do here. our 1995 EZGO 804 workhorse sat in storage all winter with seafoam in it to keep the gas form freezin we got it out ran for about 45 min the sputterd now we cant keep it running. we took the carb off cleaned it adjusted the valves, checked the fuel lines and fuel pump fuel pump is keepin the fuel filter full but not sure if it's giving the carb enough fuel what are the adjustments for the carb. and float if any and what else do i check plz help need this runnin asap to work with

jkrash · 04-12-2011, 06:23 PM

what do the spark plugs look like? wet, dry

56servi · 04-12-2011, 08:24 PM

remove fuel line from carb, crank engine & see what fuel flow is.
when running & then stop running , spray carb cleaner in carb. If it runs then dirty carb. probably pilot jet.

FireFighter802 · 04-13-2011, 04:58 PM

plugs are dry took carb off cleaned it ran for about 5min today when we put carb back on then it was starving for fuel yet again thinkin fuel pump maybe fuel pump seems to work like it's suposed to but now its not keepin the fuel filter full im at the end of what i know to do

FireFighter802 · 06-28-2011, 05:02 PM

Ok guys once again im here and need help.. got the robins 295cc motor in my 1994.5 ezgo workhorse txt. got plenty of spark cleaned the carb. and gas tank and pickup line fuel pup working fine changed the ignitor box but now it starts and runs in neutral and revers and forward when ur not sitting on the cart and when u sit on the car it dies and just sputters and tries to start. but wont until u get off it and then it takes awhile to fire back up but soon does. any suggestions? plz help

worqhors · 06-28-2011, 05:32 PM

Look at you F/R cable adjustment.

FireFighter802 · 06-28-2011, 06:54 PM

what is it suposed to look like or be were? im new at this whole golf cart engin and there wiring and running and stuff charging the battery now just trying get ti goin if we put weight on the cart like stand on it or sit on it it dies

worqhors · 06-29-2011, 05:08 PM

Check the F/R cable adjustment if the reverse is tighter than forward and vice-versa.

BrewCityMusic · 07-01-2011, 10:32 AM

it might sound simple, but have you checked to make sure you don't have a fuel line getting pinched somewhere? The fact that sitting on the cart affects starting makes me think either the fuel line is getting pinched when the cart settles due to weight on it, or possibly that you have a frayed or misplaced wire that is going to ground when weight is on the cart ... For THAT matter, double check, pull and clean up ALL your grounds, jsut for good measure (battery to engine, battery to frame, etc) - you may have a loose or corroded one that is moving and losing contact when the cart moves from weight on it.

And as above, make sure to check the F/R assembly - it's right under the seat so it could easily be moving and losing contact with weight - I would try to spray some contact cleaner in there and work it back and forth to see if that cleans up what ails you.

04-12-2011, 04:33 PM	#1
FireFighter802 Not Yet Wild Join Date: Sep 2010 Location: NE Indiana Posts: 9	1995 EZGO 804 Robin295 CC i need help guys please stil a lil new and not sure what to do here. our 1995 EZGO 804 workhorse sat in storage all winter with seafoam in it to keep the gas form freezin we got it out ran for about 45 min the sputterd now we cant keep it running. we took the carb off cleaned it adjusted the valves, checked the fuel lines and fuel pump fuel pump is keepin the fuel filter full but not sure if it's giving the carb enough fuel what are the adjustments for the carb. and float if any and what else do i check plz help need this runnin asap to work with

04-12-2011, 06:23 PM	#2
jkrash Getting Wild Join Date: Apr 2010 Location: lake vermilion Posts: 139	Re: 1995 EZGO 804 Robin295 CC what do the spark plugs look like? wet, dry

04-12-2011, 08:24 PM	#3
56servi Gone Wild Join Date: Aug 2008 Location: Walled Lake MI Posts: 332	Re: 1995 EZGO 804 Robin295 CC remove fuel line from carb, crank engine & see what fuel flow is. when running & then stop running , spray carb cleaner in carb. If it runs then dirty carb. probably pilot jet.

04-13-2011, 04:58 PM	#4
FireFighter802 Not Yet Wild Join Date: Sep 2010 Location: NE Indiana Posts: 9	Re: 1995 EZGO 804 Robin295 CC plugs are dry took carb off cleaned it ran for about 5min today when we put carb back on then it was starving for fuel yet again thinkin fuel pump maybe fuel pump seems to work like it's suposed to but now its not keepin the fuel filter full im at the end of what i know to do

06-28-2011, 05:02 PM	#5
FireFighter802 Not Yet Wild Join Date: Sep 2010 Location: NE Indiana Posts: 9	Re: 1995 EZGO 804 Robin295 CC Ok guys once again im here and need help.. got the robins 295cc motor in my 1994.5 ezgo workhorse txt. got plenty of spark cleaned the carb. and gas tank and pickup line fuel pup working fine changed the ignitor box but now it starts and runs in neutral and revers and forward when ur not sitting on the cart and when u sit on the car it dies and just sputters and tries to start. but wont until u get off it and then it takes awhile to fire back up but soon does. any suggestions? plz help

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06-28-2011, 05:32 PM	#6
worqhors Gone Wild Join Date: May 2011 Location: Las Vegas NV Posts: 330	Re: 1995 EZGO 804 Robin295 CC Look at you F/R cable adjustment.

06-28-2011, 06:54 PM	#7
FireFighter802 Not Yet Wild Join Date: Sep 2010 Location: NE Indiana Posts: 9	Re: 1995 EZGO 804 Robin295 CC what is it suposed to look like or be were? im new at this whole golf cart engin and there wiring and running and stuff charging the battery now just trying get ti goin if we put weight on the cart like stand on it or sit on it it dies

06-29-2011, 05:08 PM	#8
worqhors Gone Wild Join Date: May 2011 Location: Las Vegas NV Posts: 330	Re: 1995 EZGO 804 Robin295 CC Check the F/R cable adjustment if the reverse is tighter than forward and vice-versa.

07-01-2011, 10:32 AM	#9
BrewCityMusic Hammer Down !!!! Join Date: Jun 2010 Location: Lake Geneva, WI Posts: 2,681	Re: 1995 EZGO 804 Robin295 CC it might sound simple, but have you checked to make sure you don't have a fuel line getting pinched somewhere? The fact that sitting on the cart affects starting makes me think either the fuel line is getting pinched when the cart settles due to weight on it, or possibly that you have a frayed or misplaced wire that is going to ground when weight is on the cart ... For THAT matter, double check, pull and clean up ALL your grounds, jsut for good measure (battery to engine, battery to frame, etc) - you may have a loose or corroded one that is moving and losing contact when the cart moves from weight on it. And as above, make sure to check the F/R assembly - it's right under the seat so it could easily be moving and losing contact with weight - I would try to spray some contact cleaner in there and work it back and forth to see if that cleans up what ails you.

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