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Old 08-14-2009, 08:54 AM   #1
demarcor
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Join Date: Apr 2009
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Default '86 kf82

Hey y'all...

My old '86 cc flathead is apart. It was knocking terrible... with a slight amount a throttle, the knock becomes a really loud rattle.

What we found:
Broken oil splasher at the bottom of the rod (little metal bracket looking thing). Cracked piston. The rod is scratched up as well. The oil splasher must have traveled around the engine a bit.

What we are doing:
Machined cylinder to match new .25 over piston, had the valves done, and plan to install new rod and oil splasher. Other parts pass visual inspection.

My question:
What could cause the oil splasher to break off? What else should we be checking while it is apart? Anyone ever have a flathead apart?

Thanks!
Rob
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Old 08-14-2009, 09:54 AM   #2
Murphy
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Default Re: '86 kf82

Check rivets that attatch plastic drive gear to cam, thats where mine let loose. I read that another forum member replaced the rivets with bolts or screws, nylocks and used locktite.
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Old 08-14-2009, 10:01 AM   #3
demarcor
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Default Re: '86 kf82

Sweet... thank you!
Would that explain the breaking of the oil splasher?
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Old 08-14-2009, 10:04 AM   #4
demarcor
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Default Re: '86 kf82

Here is a pic of the cart before I cleaned it up.

Please keep the coming!
Attached Images
File Type: jpg carryall2.JPG (57.4 KB, 13 views)
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Old 08-14-2009, 08:09 PM   #5
Murphy
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Default Re: '86 kf82

In my case I would have to say no because mine splasher was fine, it just busted the piston.
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Old 08-14-2009, 08:29 PM   #6
demarcor
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Default Re: '86 kf82

Hmmm...
So what the heck could have happened????
???
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Old 08-14-2009, 08:54 PM   #7
Murphy
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Default Re: '86 kf82

I would say my pieces missed the splasher and yours didnt.
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Old 08-14-2009, 09:00 PM   #8
Murphy
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Default Re: '86 kf82

Somewhere in the back of my head I think a repair guy said that the splasher was pretty fragile and sometimes just broke without any help.
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Old 08-15-2009, 07:07 AM   #9
demarcor
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Default Re: '86 kf82

Okay, thank you so much for your help...
Do you still have your kf82 running and what year club cart is it in?
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Old 08-15-2009, 08:32 AM   #10
Murphy
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Default Re: '86 kf82

Just did mine about a month ago, It's in a stock 91 the last year for the flathead, runs good.
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