need new 96 club car 48 volt controller

[joesam]

old pin connector to new pin adaptor

Yeah - the "Z" connector on the Regen 1 has numerous pins that seem prone to poor connection (or in your case a failed adapter assembly). A couple people have "fixed" their Regen-1 by soaking with spray contact cleaner and repeated plug/unplug activity to ensure good connection. But in your case you have an intermittent connection in a new part, so it should be properly repaired or replaced.

[a4x4tripping]

Originally Posted by joesam

Yeah - the "Z" connector on the Regen 1 has numerous pins that seem prone to poor connection (or in your case a failed adapter assembly). A couple people have "fixed" their Regen-1 by soaking with spray contact cleaner and repeated plug/unplug activity to ensure good connection. But in your case you have an intermittent connection in a new part, so it should be properly repaired or replaced.

ok I turn key on with z connector unplugged..plug in and cylonoid activates..then wont work I unplug try again nothing..wait 15 minutes plug in and works..turn key off wont work unplug for 15 it works etc....

[joesam]

If not faulty connector(s) then possibly sticking solenoid (try firm rapping of it with handle of screwdriver to see if it "suddenly works" when not working) or a sticky microswitch on your accelerator pedal. I'm not the sharpest knife in the drawer - others may have different/better idea. Did you not confirm that your new connector lacked conductivity?

[a4x4tripping]

.tech at fisp are not helpful..guess i'll search forum until I find something

[joesam]

I can't tell from your replies what you have tried. I keep thinking that when it doesn't work, the solenoid doesn't click...yes? Have you tried temporarily jumpering the two posts on that main solenoid (or mount the two big wires on the same post) and see if the problem goes away?

[a4x4tripping]

Originally Posted by joesam

I can't tell from your replies what you have tried. I keep thinking that when it doesn't work, the solenoid doesn't click...yes? Have you tried temporarily jumpering the two posts on that main solenoid (or mount the two big wires on the same post) and see if the problem goes away?

I will leave key on with controller unplugged to check pins with my meter..i plug controller in and solenoid will click and i will put in forward ..it will run..i turn key off and back on and it don't do nothing until I unplug controller again to check pins and plug back in..everything is brand new obc batteries.new fsip fx302 controller.solenoids....lol guess I coulda bought a running one for the $$$ I got into this

[joesam]

Yes, I read the symptoms before - but what "else" have you tried besides that (AKA jumping main solenoid)? You are experiencing an intermittent fault - which (coincidence or not) started when you loomed the harness. You will have to chase it down.

If you try bypassing the main coil, at least it can tell you if that's the circuit where the intermittent fault is - or if it's somewhere else.

[a4x4tripping]

Fixed..when i unplugged battery i didn't recharge obc.plugged charger in for 5 mins and it worked..
So next time i unplug batteries i will remember to fully recharge everything ..thanks ..