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Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
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03-05-2015, 06:59 PM | #11 |
Gone Wild
Join Date: Jun 2013
Location: Bull Shoals, AR
Posts: 158
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Re: Yamaha G2 G9 How to Replace Rings?
Give me your email address, I found something!
JP |
Today | |
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03-05-2015, 07:32 PM | #12 |
Gone Wild
Join Date: Mar 2014
Location: Bountiful, Utah
Posts: 884
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Re: Yamaha G2 G9 How to Replace Rings?
If anyone needs the G2-G9 service manual PM me your e-mail and I will send it to you.
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03-05-2015, 07:34 PM | #13 |
Gone Wild
Join Date: Jun 2013
Location: Bull Shoals, AR
Posts: 158
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Re: Yamaha G2 G9 How to Replace Rings?
Jeff,
Is yours the one with really dark pictures that are kinda difficult to see? JP |
03-05-2015, 08:44 PM | #14 |
Gone Wild
Join Date: Mar 2014
Location: Bountiful, Utah
Posts: 884
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Re: Yamaha G2 G9 How to Replace Rings?
Yea, some are kinda dark.
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03-05-2015, 08:52 PM | #15 |
Gone Wild
Join Date: Jun 2013
Location: Bull Shoals, AR
Posts: 158
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Re: Yamaha G2 G9 How to Replace Rings?
10-4 I've got the same one!
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03-07-2015, 12:53 PM | #16 |
Vegas modded 420
Join Date: Jun 2009
Location: West MI
Posts: 15,445
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Re: Yamaha G2 G9 How to Replace Rings?
Stock G2/9 clutch the inner part is iron and includes the pulley/inner sheave and center shaft. The rest of the clutch is the alum movable sheave and alum spider, steel weights, plastic guides, is all attached to the spider which slides onto the end of the iron shaft via splines and just sits there held by the clutch mount bolt. The iron inner sheave will stay on due to the taper fit on the crank. If on there a long time they lock on good. Proper puller is best maybe a little heat since its iron. You can try the bolt and grease ideas. I had a puller made and removed some but mine it twisted the puller with a 3/4 impact it was on so hard, and its still on there lol. Don't use more than a 1/2 impact. Don't ever use tools on sheaves to remove clutches. Thread is strange 14mmx1 or something, my puller made on a lathe. Best way is just buy/burrow or use dealer if you don't have access to a guy that can make one or lots of time to mess with it.
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03-07-2015, 02:51 PM | #17 |
Not Yet Wild
Join Date: Oct 2014
Posts: 4
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Re: Yamaha G2 G9 How to Replace Rings?
THANKS! - I got a puller bolt and used my impact wrench and it popped right off. Next I need to get into the crankcase to remove the piston and replace the rings... but haven't yet decided if I want to tackle that myself, or if it's a good time to bring it down to a repair shop to have them finish it off. I'm just afraid that if I go in there I might screw it all up. (you know how that goes sometimes... one step forward and three steps back). - Thanks again for your help!
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03-07-2015, 03:38 PM | #18 | |
Gone Wild
Join Date: Mar 2014
Location: Bountiful, Utah
Posts: 884
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Re: Yamaha G2 G9 How to Replace Rings?
Quote:
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03-08-2015, 12:13 PM | #19 |
Not Yet Wild
Join Date: Oct 2014
Posts: 4
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Re: Yamaha G2 G9 How to Replace Rings?
I DID IT! - thanks all for the help. Have not put the engine back in the cart yet, but the new rings definitely make a huge difference as the piston now sits snuggle in the cylinder. - I also found the Yamaha G2-G9 manual online that a couple of folks posted. Thanks!:
https://www.google.com/url?sa=t&rct=...87611401,d.cGU Will post an update once it's running. |
03-08-2015, 07:57 PM | #20 |
Gone Wild
Join Date: Mar 2014
Location: Bountiful, Utah
Posts: 884
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Re: Yamaha G2 G9 How to Replace Rings?
Great news!!!!!!!!!!!!!!!!
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