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Old 07-31-2007, 08:56 PM   #1
milo32000
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Default headlight installation ?

I just bought the head light & tail light kit from Tom at Dixie Sales, that is one nice guy to deal with, but I have a question on the templates,is it best to cut them out of cardboard first ? I really don`t want to screw this up, as I won`t get a second chance, if anyone has pics that would be great. Thanks, you guys are the greatest ! milo { PS, kit is for a 02 ezgo txt}
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Old 07-31-2007, 09:04 PM   #2
NO NO NO E-Z-GO!
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Default Re: headlight installation ?

I used the paper templates on my G22. I put carbon paper against the body and then traced the template. Then I took the template off and took a jigsaw to it.
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Old 08-01-2007, 05:14 AM   #3
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Default Re: headlight installation ?

I cut the paper templates out and masking tape them, you can see through the masking tape, cut along the line I use a dremmel type tool with a zip bit go easy you will be fine!!!!
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Old 08-01-2007, 05:47 AM   #4
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Default Re: headlight installation ?

Quote:
Originally Posted by tungpo1 View Post
I cut the paper templates out and masking tape them, you can see through the masking tape, cut along the line I use a dremmel type tool with a zip bit go easy you will be fine!!!!
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Old 08-01-2007, 05:48 AM   #5
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Default Re: headlight installation ?

Quote:
Originally Posted by NO NO NO E-Z-GO! View Post
I used the paper templates on my G22. I put carbon paper against the body and then traced the template. Then I took the template off and took a jigsaw to it.

What the hell is a jig saw??????Must be a WV THING!!!!!
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Old 08-01-2007, 06:19 AM   #6
TheNewGuy
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Default Re: headlight installation ?

For plastic, I use an old knife heated red hot. Cuts great with no mess.

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Old 08-01-2007, 06:33 AM   #7
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Default Re: headlight installation ?

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For plastic, I use an old knife heated red hot. Cuts great with no mess.
I'm going to have to try that!!! Thx Ron
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Old 08-01-2007, 08:48 AM   #8
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Default Re: headlight installation ?

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What the hell is a jig saw??????Must be a WV THING!!!!!


I guess you all use nuclear-oriented things to cut.
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Old 08-01-2007, 09:09 AM   #9
tungpo1
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Default Re: headlight installation ?

LOL!!!!!!!
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Old 08-01-2007, 11:04 AM   #10
caddymankc
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Default Re: headlight installation ?

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Originally Posted by floorin04 View Post
What the hell is a jig saw??????Must be a WV THING!!!!!
maybe its the water in that part of pa?
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