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Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV.



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Old 11-17-2012, 03:28 PM   #1
79camaro
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Default Solenoid goes again

I replaced the solenoid on my 92 marathon about 2 weeks ago and after a few days it stopped working. I replaced it again this week using the same stock solenoid from my dealer, and it went out again. Any ideas on what could keep causing it to go bad?
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Old 11-17-2012, 06:26 PM   #2
scottyb
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Default Re: Solenoid goes again

Either it is too small,the wrong type (not continuous duty), or you are leaving it on (energized) all the time.
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Old 11-17-2012, 07:34 PM   #3
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Default Re: Solenoid goes again

Now that you mention it I've been leaving the keys in it while it's in the garage and maybe i've been leaving it on? I guess I'll try another one and not leave the keys in it :(
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Old 11-17-2012, 07:50 PM   #4
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Default Re: Solenoid goes again

Make sure you have the proper resistor installed between the two large lugs ( 250Ω )!
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Old 11-17-2012, 07:54 PM   #5
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Default Re: Solenoid goes again

Make sure your next solenoid comes from Scotty. After that you can rule out the solenoid as ever being a problem
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Old 11-17-2012, 11:33 PM   #6
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Default Re: Solenoid goes again

Quote:
Originally Posted by 79camaro View Post
Now that you mention it I've been leaving the keys in it while it's in the garage and maybe i've been leaving it on? I guess I'll try another one and not leave the keys in it :(
I forgot to mention that even if the key is turned on, the solenoid should not engage until the pedal is pressed. If it does, you have a bad ( or jumped ) microswitch.
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Old 11-18-2012, 09:23 AM   #7
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Default Re: Solenoid goes again

It should be as SM says but I have seen carts wire incorrectly (say it isn't so!) and they were ON all the time.

Resistor and diode are important. Solenoid & controller life could be compromised without them ...
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Old 11-18-2012, 09:35 AM   #8
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Default Re: Solenoid goes again

I replaced the diode and resistor on my second install, so I don't think it's that. So it seems like it's something else killing it? Voltage spikes? Where could it come from?

@scotty I couldn't find solenoids on your site.
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