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Old 11-18-2016, 08:03 PM   #11
Nike
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Default Re: 85 club car DS issues

Not sure what I'm doing wrong. The batteries are disconnected and I have continuity across all solenoids without the pedal pushed.
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Old 11-18-2016, 08:09 PM   #12
Nike
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Default Re: 85 club car DS issues

Not sure what I'm doing wrong. All batteries are disconnected and I have continuity across all solenoids without pushing the pedal... ?
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Old 11-18-2016, 08:12 PM   #13
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Default Re: 85 club car DS issues

I can hear all the micro switches click thru the range of the pedal...
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Old 11-18-2016, 08:18 PM   #14
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Default Re: 85 club car DS issues

Hooked the batteries back up and confirmed it is engaging "high speed" with the click of the first micro switch...
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Old 11-18-2016, 09:07 PM   #15
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Default Re: 85 club car DS issues

just because you hear a micro switch click or a solenoid click does not mean it is working


test like this
if you get continuity with out go pedel pressed then micro swith is bad



main solenoid is engaging and the full speed solenoid is engaging
test solenoids also
full speed solenoid is more than likely welded closed giving you full speed when pedal is engaged
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Old 11-18-2016, 09:39 PM   #16
Nike
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Default Re: 85 club car DS issues

Fooled with it a little longer. Will try again tomorrow evening. I'm totally confused at this point but your post might have shed some light on it for me...


I hooked everything back up and tested it on the jack stand.
Had full speed with the first click of the pedal.....

Put it on the ground, went for a test ride and nothing on the first click and full speed on the second....

I also check each battery individually and had 6.35 on the weakest and 6.36-6.38 on the other.....


Thank you for all your help crash test dummy...
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Old 11-18-2016, 09:43 PM   #17
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Default Re: 85 club car DS issues

just take it one at a time it will come together
do not run motor full speed when jacked up , just enough to see it runs
batteries are fully charged
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Old 11-18-2016, 09:48 PM   #18
crash test dummy
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Default Re: 85 club car DS issues

with key off take your probes and place them on the 2 large studs on the full speed solenoid
if you get continuity it is bad
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Old 11-19-2016, 08:00 AM   #19
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Default Re: 85 club car DS issues

Stuck closed 5th solenoid
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Old 11-25-2016, 09:57 PM   #20
ardb
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Default Re: 85 club car DS issues

THANKS, Crash Test Dummy, those diagrams saved my day. Have been looking for ones I can read all evening!!
I know I have one of those carts coming my way next week to work on.
I could not read fine detail on diags posted in 'Stickies".

Ard in Brooksville
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