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Old 01-05-2017, 02:56 PM   #1
Mooncarter
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Default 1993 DS 36v Reverse No Forward

1993 Club Car DS Controller cart. Pretty much a frame up rebuild over the last couple days. Installed brand new batteries. Cart runs like a bat out of hell in reverse. I bench tested motor while on rear end prior to installation, worked forward and reverse.

Before I start blaming everything in the cart, how should I troubleshoot this?

Thanks for all responses!
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Old 01-05-2017, 03:32 PM   #2
blekenbleu
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Default Re: 1993 DS 36v Reverse No Forward

Quote:
Originally Posted by Mooncarter View Post
Cart runs like a bat out of hell in reverse
Is this V-Glide? If yes, then does the reverse buzzer work?

If not, the cable from F/R switch intended to connect to middle battery for slower (+18V) reverse may be connect to +36V battery,
while the cable intended to power forward from +36V to the F/R switch is missing.

Wiring diagrams: http://www.buggiesgonewild.com/elect...-diagrams.html

Oops, re-reading I see "DS Controller", then presumably first schematic instead of second.
The microswitches tell controller about direction change while F/R switch swaps motor polarity.
Could microswitches have been dinged?
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Old 01-05-2017, 04:01 PM   #3
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Default Re: 1993 DS 36v Reverse No Forward

Thanks for your response. The schematic I'm using shows The black neg. cable going to the controller and a white going to charger receptacle, and 2 reds, one going to solenoid other to charger receptacle. Each at end of 36v pack.

This is the same drawing I used on my 1994 DS. Am I perhaps using the wrong diagram?
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Old 01-05-2017, 04:08 PM   #4
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Default Re: 1993 DS 36v Reverse No Forward

Heading reads "89-03." Thought that was the right one?
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Old 01-06-2017, 12:01 AM   #5
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Default Re: 1993 DS 36v Reverse No Forward

Thanks blekenbleu! Figured it out, cart runs great. White wire to microswitch at FNR goes to wiper assembly and controller. Was not splitting off to wiper.
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