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Old 05-05-2014, 02:29 PM   #1
Newbie22
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Default Resistor cart gets hot

Just wondering if there was any tricks to keeping a resistor cart cool? My parents have one at their campground and with all the speed bumps and them having a light foot the resistor gets really hot. Actualy caught on fire last year. Is there anything I can do to help keep it cool or not really.....
Thanks
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Old 05-05-2014, 02:48 PM   #2
tculpepper
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Default Re: Resistor cart gets hot

run wide open! I put 1/0 cables and ran a wire straight from the last stud to the motor. I have noticed a little bit of a difference after doing this, but it still gets hot. When you go slow for a distance, pull something, or go up hills it still gets hot.
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Old 05-05-2014, 03:06 PM   #3
Newbie22
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Default Re: Resistor cart gets hot

That's what I thought, was just hoping there was a miracle fix out there.lol
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Old 05-05-2014, 03:12 PM   #4
rib33024
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Default Re: Resistor cart gets hot

This is the only fix Conversion_Kit. The only time the coils are not in the loop is when the pedal is to the floor

Conversion_Kit

http://www.cartsunlimited.net/Scotty...rsion_Kit.html
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Old 05-05-2014, 03:15 PM   #5
radioman
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Default Re: Resistor cart gets hot

If you run wide open the resistors are supposed to be bypassed according to some diagrams posted here. It might be a resistive connection in the switch contacts. Just guessing.
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Old 05-05-2014, 03:37 PM   #6
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Default Re: Resistor cart gets hot

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Old 05-05-2014, 08:10 PM   #7
yurtle
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Default Re: Resistor cart gets hot

Good diagram. Wide open bypasses the resistors, which are heaters. Don't park on dry grass when running slow.
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Old 05-05-2014, 08:57 PM   #8
tyhuck
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Default Re: Resistor cart gets hot

I ran a HD resistor on mine, which had much thicker coils. I don't know how much it helped because I never got to run it with the factory resistor on it. The upgraded unit had flat coils which seemed to dissipate heat fairly well. It was a bout a $250 upgrade, but I put it through a lot and never had an issue. Even pulled a trailer up a hill and melted my F/R switch, but never had any issue with the resistor.
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Old 05-06-2014, 07:51 AM   #9
tculpepper
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Default Re: Resistor cart gets hot

I ran a new wire and completely bypassed the resistor housing. It took out one connection and let the current go straight to the motor.
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Old 05-06-2014, 07:59 AM   #10
crash test dummy
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Default Re: Resistor cart gets hot

Quote:
Originally Posted by tculpepper View Post
I ran a new wire and completely bypassed the resistor housing. It took out one connection and let the current go straight to the motor.
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